In the preferred embodiments, the present invention provides substantially improved slit sheet cushioning products by advantageously combining novel paper properties with novel slit patterns for improved features and characteristics. In some illustrative and non-limiting example embodiments, cushioning products of the present invention can include, e.g., a novel slit sheet material in combination with extensible paper employed as, e.g., a cushioning pad or as cushioning within an envelope product, wherein the cushioning product can be substantially more resilient, but, yet, e.g., thinner for better utilization of space.

A hazardous material shipping container comprises a shell having a first threaded portion at a first end thereof, a closed second end opposite the first end, inwardly extending ribs, and outwardly extending flutes, wherein the ribs and flutes are disposed between the first end and the second end. A cushioning material is inside the shell, and a cap has a second threaded portion adapted to mate with the first threaded portion and a recess on a lower surface wherein the recess is adapted to receive an upper portion of a material container.

A packing material including a plurality of discrete cushioning elements and methods for making the same. The discrete cushioning elements may be cellulosic cushioning elements. A flexible linkage may connect the plurality of discrete cushioning elements in the packing material. The packing material may also include a bottom cellulosic sheet connected to a top cellulosic sheet with the plurality of cellulosic cushioning elements positioned between the top cellulosic sheet and the bottom cellulosic sheet. The packing material may also be a molded packing material that includes bonds comprising adhesive and cellulosic fibers. The adhesive and cellulosic fibers of the bonds may be dispersed between the folds of each of the cellulosic cushioning elements.

A packing material including a plurality of discrete cushioning elements and methods for making the same. The discrete cushioning elements may be cellulosic cushioning elements. A flexible linkage may connect the plurality of discrete cushioning elements in the packing material. The packing material may also include a bottom cellulosic sheet connected to a top cellulosic sheet with the plurality of cellulosic cushioning elements positioned between the top cellulosic sheet and the bottom cellulosic sheet. The packing material may also be a molded packing material that includes bonds comprising adhesive and cellulosic fibers. The adhesive and cellulosic fibers of the bonds may be dispersed between the folds of each of the cellulosic cushioning elements.

A packaging material and assembly are generally disclosed. In use, a multi-layered packaging comprises a first layer of corrugated material, a second layer, a third layer, a fourth layer, and a fifth layer of corrugated material. Additionally, a first bonding material bonds the second layer in between the first layer and the third layer, and a second bonding material bonds the fourth layer in between the third layer and the fifth layer.

A package of a sheet stack and a corrugated board all overwrapped with plastic film that is heat sealed. The sheet stack and the corrugated board are adjacent each other. The corrugated board is thicker and larger than each of the posterboard sheets to protect corner regions of the sheet stack from damage otherwise arising from bending and curling forces imposed from heat sealing the overwrapped plastic film. The sheet stack may have arranged one after the other either posterboard sheets or foam core board sheets or both.

A package of a sheet stack and a corrugated board all overwrapped with plastic film that is heat sealed. The sheet stack and the corrugated board are adjacent each other. The corrugated board is thicker and larger than each of the posterboard sheets to protect corner regions of the sheet stack from damage otherwise arising from bending and curling forces imposed from heat sealing the overwrapped plastic film. The sheet stack may have arranged one after the other either posterboard sheets or foam core board sheets or both.

Provided is an insulation liner for use inside a shipping carton that affords thermal insulation and shock absorption for an object to be shipped, a liner and carton system, a method of production of the insulation liner, and methods of use. The insulation liner includes a larger component folded into three panels, a smaller component folded into three panels, and standoffs disposed on the surfaces of both the larger component and the smaller component. The standoffs may be oriented inwardly or outwardly. When oriented outwardly they create an interstitial air space that reduces conduction allowing the insulation effect of the liner and carton system to equal or exceed that of a molded polystyrene container of an equal size.

Provided is an insulation liner for use inside a shipping carton that affords thermal insulation and shock absorption for an object to be shipped, a liner and carton system, a method of production of the insulation liner, and methods of use. The insulation liner includes a larger component folded into three panels, a smaller component folded into three panels, and standoffs disposed on the surfaces of both the larger component and the smaller component. The standoffs may be oriented inwardly or outwardly. When oriented outwardly they create an interstitial air space that reduces conduction allowing the insulation effect of the liner and carton system to equal or exceed that of a molded polystyrene container of an equal size.

A plastic film bundle, and apparatus and methods for forming the plastic film bundle are disclosed herein.