Woven inflatable devices and methods for making woven inflatable devices are provided. The woven inflatable devices include a laminated sheet with inflatable regions that when inflated cause the laminated sheet to transform from a planar shape to a three-dimensional shape such as a chair, container, or kiteboard harness.

Woven inflatable devices and methods for making woven inflatable devices are provided. The woven inflatable devices include a laminated sheet with inflatable regions that when inflated cause the laminated sheet to transform from a planar shape to a three-dimensional shape such as a chair, container, or kiteboard harness.

A corrugated alternate displacement cushion may be formed from a corrugated cardboard sheet having cutout rows of cutout sections that are spaced in the transverse direction across the corrugated cardboard sheet and separated by corresponding lands. The cutout sections of adjacent cutout rows do not overlap in the transverse direction. When the corrugated cardboard sheet is folded up around transverse creases, inner and outer sides of the cutout sections may be covered by lands of other cutout rows such that air pockets defined by the cutout sections are formed within the corrugated alternate displacement cushion.

An additive application system utilized to form a padded mailer is provided, along with corresponding methods and systems. The system applies an additive liquid to a portion of a first web that, along with a second web, forms a panel of the padded mailer. After contact occurs, an internal pouch for the panel is formed. When the additive liquid and expandable adhesive positioned within the internal pouch are energized via an oven, the expandable adhesive expands in thickness within the internal pouch to form padding for the panel. Utilizing additive liquid enables use of less expandable adhesive while maintaining a desired speed of operation of the oven to still produce a desired thickness for the padding. Cooling may be applied after expansion in the oven to retain thickness expansion in the padding.

An additive application system utilized to form a padded mailer is provided, along with corresponding methods and systems. The system applies an additive liquid to a portion of a first web that, along with a second web, forms a panel of the padded mailer. After contact occurs, an internal pouch for the panel is formed. When the additive liquid and expandable adhesive positioned within the internal pouch are energized via an oven, the expandable adhesive expands in thickness within the internal pouch to form padding for the panel. Utilizing additive liquid enables use of less expandable adhesive while maintaining a desired speed of operation of the oven to still produce a desired thickness for the padding. Cooling may be applied after expansion in the oven to retain thickness expansion in the padding.

A shipping package having a flexible inner sheet having a first surface and a second surface. The package has an article reservoir for accepting an article to be shipped and one or more expansion chambers. The expansion chambers can be inflated or otherwise expanded to provide structure to the package and to protect the article in the article reservoir.

A package having a flexible inner sheet having a first surface and a second surface. The package has an article reservoir for accepting an article to be shipped, one or more expansion chambers and an article retrieval feature. The expansion chambers can be inflated or otherwise expanded to provide structure to the package and to protect the article in the article reservoir.

A package having a flexible inner sheet having a first surface and a second surface. The package has an article reservoir for accepting an article to be shipped, one or more expansion chambers and an article retrieval feature. The expansion chambers can be inflated or otherwise expanded to provide structure to the package and to protect the article in the article reservoir.

A shipping package and method of making a shipping package having a flexible inner sheet having a first surface and a second surface. The method includes providing one or more sheets of flexible material, joining the sheet(s) to form an article reservoir for accepting an article to be shipped, one or more expansion chambers, and an article retrieval feature. The expansion chambers can be inflated or otherwise expanded to provide structure to the package and to protect the article in the article reservoir.

A shipping package and method of making a shipping package having a flexible inner sheet having a first surface and a second surface. The method includes providing one or more sheets of flexible material, joining the sheet(s) to form an article reservoir for accepting an article to be shipped, one or more expansion chambers, and an article retrieval feature. The expansion chambers can be inflated or otherwise expanded to provide structure to the package and to protect the article in the article reservoir.