A carrier roller for a conveyor belt may be configured to be rotatable about an axis of rotation and may include a roll element with a rolling support region that is configured to provide rolling support for the conveyor belt. The rolling support region is rotationally symmetrical with respect to the axis of rotation of the carrier roller and has different diameters along its axial extension, including a maximum diameter and a minimum diameter. The minimum diameter of the rolling support region is at least 95% and at most 99.8% of the maximum diameter of the rolling support region. Carrier roller stations and belt conveyor systems may employ such carrier rollers.

A support frame for a conveyor system, the support frame comprising: an upright longitudinally extending between an operative lower end and an operative upper end; a cross member extending outwardly from the upright between an upright end and a trolley end, the cross member including a trolley located towards the trolley end of the cross member and which trolley is operatively adapted to suspend the upright from an overhead rail; and an idler assembly attached to the upright and operatively adapted to support a carry belt portion and a return belt portion of a conveyor belt.

A support frame for a conveyor system, the support frame comprising: an upright longitudinally extending between an operative lower end and an operative upper end; a cross member extending outwardly from the upright between an upright end and a trolley end, the cross member including a trolley located towards the trolley end of the cross member and which trolley is operatively adapted to suspend the upright from an overhead rail; and an idler assembly attached to the upright and operatively adapted to support a carry belt portion and a return belt portion of a conveyor belt.

A conveyor system comprising: (a) one or more motors, (b) one or more transfer devices; (c) a plurality or rollers including: (i) one or more master rollers, the one or more master rollers being directly connected to the one or more motors so that the one or more master rollers are directly driven by the one or more motors; and (ii) one or more slave rollers in communication with the one or more master rollers by the one or more transfer devices.

A trough-belt conveyor with adjustable bearing support wings and methods for operating the conveyor to sort or destack articles. The conveyor includes a flexible conveyor belt supported in a series of support beds. Adjustable support beds have a base bearing member flanked by a pair of bearing wings. One or both of the wings are adjustable to raise or lower the sides of the belt above and below the plane of the center of the belt supported atop the base member.

A support station includes a frame, at least two support rollers separated transversely by a gap, and a nip angle protector, which includes, for the or each gap, a gap protector placed longitudinally opposite the gap on an upstream side of the gap. The support station can be manufactured by obtaining a profile with a continuous upper edge and a continuous lower part along its entire length, and cutting the space and the slots, by T-punching the profile.

A cleanable frame and a method for making a cleanable frame having a simplified frame design. A hygienic conveyor frame assembly comprises a plurality of hollow tubular sections joined together to form an evacuated, sealed conveyor frame support structure that functions as a sterilization zone. An integral carryway is placed on the support structure. Lifters coupled to the conveyor frame can lift the carryway and conveyor belt for cleaning. Infeed and outfeed assemblies are also movable between operating and cleaning positions. A sensor can monitor the conditions of the frame interior to ensure that the vacuum is maintained and initiate a corrective action if the vacuum seal is breached.

A skate wheel conveyor system includes a pair of frame sides of a frame assembly. A plurality of preassembled rollers is received between the pair of frame members. Each of the rollers includes a plurality of wheels interposed between a plurality of spacers and a shaft receiving the plurality of wheels and the plurality of spacers. A quick assembly system retains the rollers between the pair of frame members and minimizing deflections of the preassembled rollers.

A skate wheel conveyor system includes a pair of frame sides of a frame assembly. A plurality of preassembled rollers is received between the pair of frame members. Each of the rollers includes a plurality of wheels interposed between a plurality of spacers and a shaft receiving the plurality of wheels and the plurality of spacers. A quick assembly system retains the rollers between the pair of frame members and minimizing deflections of the preassembled rollers.

A continuous mining machine trailing conveyor system providing a sandwich belt system that incorporates a set of hugging modalities to ensure that the sandwich belt system provides sufficient friction.