According to one embodiment, a cargo-handling apparatus includes a holding unit, an image-capturing unit, a distance measurement sensor, and a control unit. The holding unit holds an article. The image-capturing unit captures an image of the article in a first direction. The distance measurement sensor measures a distance to the article in a second direction crossing the first direction. The control unit controls the holding unit. The control unit selects a first article to be held based on an imaging result by the image-capturing unit, calculates, based on a measurement result by the distance measurement sensor, a position of a first face of the first article and a position of a second face of the first article, and causes the holding unit to operate in accordance with the calculated position of the first face and the calculated position of the second face to hold the first article.

A system and method for operating a robotic system to place objects into containers that have support walls is disclosed. The robotic system may detect an unexpected condition associated with a container during or before a real-time operation. Accordingly, the robotic system may dynamically adjust an existing packing plan based on detecting the unexpected condition.

A system and method for optimizing flow of a plurality of products along a conveyor includes a conveyor drive connected with the respect to the conveyor, the conveyor drive configured to modulate the speed of the conveyor. A camera positioned relative to the products on the conveyor. A processing unit is connected with respect to the camera and the conveyor drive, the processing unit defining a zone along the conveyor having a virtual longitudinal and lateral boundary within a section of the conveyor, the processing unit further determining relative product position metrics of the products within the zone and communicating with the conveyor drive to modulate the speed of the conveyor thereby optimizing a relative position of the products within the zone. In addition, the subject system may be used for inspection of conveyed products.

A control unit is provided to improve positioning of transporting devices to thereby allow transporting devices to be driven at faster speeds and/or accelerations with minimal positional errors allowing for a reduction in the spacing between transporting devices. A control unit is arranged to control movement of at least one transporting device for containers stored in a facility having a plurality of pathways arranged in cells so as to form a grid-like structure above the stacks which extends in a first direction and in a second direction. The control unit includes a receiving unit arranged to receive information from a first sensor mounted on the at least one transporting device, and a calculating unit arranged to calculate a position of the at least one transporting device based on the received information.

A method for loading a container with packages, using a device having at least one guide. At least one hand element is displaceable in the longitudinal direction of the guide, and is provided on the at least one guide. The hand element has a plurality of finger elements. The finger elements have at least two flexible flank elements extending together from one end of the finger element to the opposing end. The at least two flexible flank elements of the finger elements are flexibly connected together via a plurality of webs. The finger elements may be adjusted from at least one curved position into at least one extended position and back. The at least one hand element takes packages one after the other, and deposits the packages into the container in a stack. The hand element is displaced along the guide between the deposit of two successive packages.

A method includes emitting a laser including a plurality of laser points onto a surface of a conveyor belt, capturing a plurality of first images of the surface of the conveyor belt during a first cycle of the conveyor belt, creating a first three-dimensional image of the surface of the conveyor belt during the first cycle, each of a plurality of locations of the surface of the conveyor belt in the first three-dimensional image being assigned first position data, capturing a plurality of second images of the surface of the conveyor belt during a second cycle of the conveyor belt; creating a second three-dimensional image of the surface during the second cycle, each of the plurality of locations of the surface in the second three-dimensional image being assigned second position data; and determining whether a difference between the first and second position data exceeds a predetermined threshold.

Conveyor idler monitoring apparatus, systems and methods are provided. In some embodiments, one or more sensors (e.g., temperature sensors, load sensors, etc.) are supported by the shaft of a conveyor idler. In some embodiments, one or more sensors are in data communication with a wireless transmitter. In some embodiments, a power generator driven by rotation of the idler is in electrical communication with one or more sensors and/or a wireless transmitter. In some embodiments, a plurality of idlers monitoring systems are in data communication with a conveyor monitoring system and/or operational monitoring system.

An unloading device for unloading a tote from a shelf in a warehouse includes at least two arms for grabbing the tote in the shelf, whereby the arms essentially each extend in a horizontal direction and are arranged distant and parallel to each other. The arms are movable in a vertical and/or horizontal direction in respect to a position of the tote in the shelf and in their horizontal distance to each other in respect to the shape of the tote. Additionally, each arm includes a motorized conveyer belt extending along the essential horizontal direction on the arm up to touching a tip of the respective arm for unloading the tote from the shelf.

In an induction system for use with an object processing system, a distribution system is disclosed for providing dissimilar objects into one of a plurality of receiving units. The distribution system includes a conveyor section that travels over a vacuum roller, and the plurality of receiving units arranged generally below the vacuum roller such that an object with a mass will fall toward one of the plurality of receiving units based on both the object's mass and a vacuum force applied to the object through the conveyor section.

A system and method for enhanced monitoring and sorting of delivery items, such as packages, which are moved and sorted via a delivery service conveyor device. Conventional systems may employ photocells, which detect interrupted light beams, to identify packages or delivery items along a conveyor path. The present system and method enhances photocell function by adding image detection and analysis to the mail path; and further by modifying the photocell signals to the sorter/conveyor control. The present sensing system is located in the same area on the transport as the photocell, and uses a camera to capture an image of the mail path in the photocell area. The system and method then analyzes a package image to formulate a more accurate item detection signal, based on photocell data and image data, for input to the sorter/conveyor control system.