A tray sealer comprises a conveyor arrangement for conveying packaging trays along a conveying direction. The conveyor arrangement comprises a first conveyor device for conveying a first line of packaging trays along the conveying direction, a second conveyor device running laterally alongside the first conveyor device for conveying a second line of packaging trays along the conveying direction, and a center guide which is arranged between the first conveyor device and the second conveyor device and extends along the conveying direction. The conveyor arrangement further comprises a third conveyor device for conveying packaging trays along the conveying direction. The third conveyor device extends adjoining the second conveyor device in terms of the conveying direction laterally alongside the first conveyor device.

The present concepts comprise various methods and apparatuses for the sorting of packages and other articles or objects in a cost- and time-efficient manner such that the life of the apparatuses for sorting and transporting said objects is extended. Likewise, the integrity of the conveyed articles is likewise maintained, such that the articles are not damaged or altered. This is done by detecting and rectifying Jamming, Overload, and Overflow. Another purpose of the concept is to eliminate the subjectivity of the human operator; stoppage due to the jamming or overload excepted.

The disclosure provides a material handling method and system. The method includes: obtaining a carrying load of at least two carrying devices on a current production line in a present working period; adjusting a carrying area of at least two carrying devices according to the carrying load, and/or, adjusting the carrying priority level of the sharing carrying sub-area and the independent carrying sub-area of at least two carrying devices according to the carrying load. Each carrying area of one carrying device comprises a sharing carrying sub-area and an independent carrying sub-area.

A conveyor system comprising a fixed, non-powered rail defining a conveyor path and an automated conveyor carrier (ACC) supported on the rail to be movable along the conveyor path. The ACC includes an on-board motor and an on-board electrical power source selectively powering the on-board motor to drive the ACC along the rail. The ACC may include a wireless sleep mode module operable to selectively shut off power to an on-board ACC controller.

Systems, methods, and computer-readable media are disclosed for automated gates to secure mobile carrier unit payloads. In one embodiment, an example system for a mobile carrier unit of a sortation system may include an automated gate configured to block an open end of the mobile carrier unit in a first position, and to unblock the open end of the mobile carrier unit in a second position, and a controller configured to control operation of the gate. The controller may be configured to determine that the conveyor belt is activated, cause the automated gate to move to the second position, determine that the item is off the conveyor belt, and cause the automated gate to move to the first position.

A singulation conveyor is described. The singulation conveyor includes multiple rollers, for example, a first roller and a second roller. In some example embodiments, the first roller can be of a first roller cross-sectional profile and the second roller can be of a second roller cross-sectional profile. The first roller cross-sectional profile can be defined by a sleeve mounted around a circumference of the first roller and a dowel positioned between the sleeve and the first roller. Further, in some examples, the first roller cross-sectional profile can be different from the second roller cross-sectional profile. Furthermore, according to some examples, the first roller and the second roller can be configured to be rotated based on a first rotation pattern and a second rotation pattern respectively, to cause singulation of a shingled item.

A method for state monitoring in a conveyor system, and also to a control unit, to a motorized roller, to a conveyor zone, to a conveyor section and to a conveyor system for carrying out this method. The method comprises checking for the presence of a reference operating state, determining a current of the motorized roller if the reference operating state is present, and comparing the determined current of the motorized roller with a reference value for the reference operating state.

Embodiments are directed to conveyor systems and methods for controlling induction of items within the conveyor systems. In one scenario, a conveyor control system implements a hardware sensor in a conveyor system to generate sensor readings regarding an operational status of a first zone in an operational environment, where the first zone is an area where orders are fulfilled. The conveyor control system receives sensor data from the hardware sensor of the conveyor system. The sensor data includes feedback information for controlling the conveyor system. The conveyor control system then evaluates the received sensor data to determine which conveyable items are currently in the first zone and, based on the evaluation, induces the conveyable items onto the conveyor for the first zone.

The present concepts comprise various methods and apparatuses for the sorting of packages and other articles or objects in a cost- and time-efficient manner such that the life of the apparatuses for sorting and transporting said objects is extended. Likewise, the integrity of the conveyed articles is likewise maintained, such that the articles are not damaged or altered. This is done by detecting and rectifying Jamming, Overload, and Overflow. Another purpose of the concept is to eliminate the subjectivity of the human operator; stoppage due to the jamming or overload excepted.

Embodiments are directed to conveyor systems and methods for controlling induction of items within the conveyor systems. In one scenario, a conveyor control system implements a hardware sensor in a conveyor system to generate sensor readings regarding an operational status of a first zone in an operational environment, where the first zone is an area where orders are fulfilled. The conveyor control system receives sensor data from the hardware sensor of the conveyor system. The sensor data includes feedback information for controlling the conveyor system. The conveyor control system then evaluates the received sensor data to determine which conveyable items are currently in the first zone and, based on the evaluation, induces the conveyable items onto the conveyor for the first zone.