A method of adjusting accelerations within a packaging machine includes determining the dimensions and frictional coefficients of each product or group of products that are placed on a product feeder 106. Acceleration profiles of first and second drive lines 200, 202 can be adjusted to ensure that the products are moved through the packaging machine at appropriate speeds and accelerations. The method may ensure that the products maintain proper positions throughout the packaging process so that the products are not damaged, and the packaging process is not hindered. A packaging machine with means for determining the coefficient of friction associated with a product is also provided.

System and methods for estimating the number of packages in a measurement zone to gauge package flow. A linear array of distance-measuring sensors measures the height profile of a mass of packages conveyed past. The profile is differentiated, and steps in the differentiated profile are counted to detect package edges and to produce an estimate of the number of packages in the measurement zone. The estimate can be used to adjust the speed of the conveyor to provide a constant package flow.

An apparatus for unscrambling articles, in particular containers fed randomly to an inlet of the apparatus, includes a transport system for transporting the articles fed to the inlet, devices for picking and releasing the articles configured to pick up the articles arranged randomly on the transport system and release them to an extraction system with a predefined orientation and/or position, a detection system designed to detect the position and the arrangement of the articles in transit on the transport system and to provide the information for controlling the pick and release devices, and a unit for processing and controlling the components and the drives of the apparatus. The extraction system includes a plane for supporting the containers being extracted and means for extracting the articles, designed to pick up the articles released by the pick and release devices and transport them on the plane towards the outlet of the apparatus.

The present invention relates to the field of using different sensing and detection methods to determine parcel flow density 1D lineal, 2D area or 3D volumetrically on a selected section of a feed conveyor and receiving conveyor and adjusting conveyor speed ratios proportioned according to ratio of desired density to current density to increase the density or volume of parcels in a selected area of the receiving conveyor.

Provided is a system for reducing velocity of a conveyance. The system may include a conveyance. A first member of In a linear motor may be attached to the conveyance. A second member of the linear motor may include stator coils. The second member may be separate from the first member and may be separate from the conveyance. The first member may be moveable relative to the second member. A current-interrupting device may selectively shunt at least two coil wires of the stator coils by shorting the at least two coil wires. A method for reducing velocity of a conveyance and a method for making a system for reducing velocity of a conveyance are also disclosed.

A control system for an electric motor in a manufacturing environment, the control system including: a safety relay; and a power reduction circuit, wherein, when the safety relay is triggered, the power reduction circuit automatically limits the power supplied to the electric motor from a main power source such that the electric motor operates in a predetermined safe mode. A method for controlling an electric motor in a manufacturing system, the electric motor having a main power supply, the method including: monitoring the manufacturing system associated with the electric motor for a change in condition; on detecting a change in condition: limiting a power supplied to the electric motor, via a power reduction circuit, such that the electric motor operates in a predetermined safe mode. The power reduction circuit includes a reduced power supply and a means of dropping the power supplied to the electric motor quickly.

A post compression carton rejection system for receiving cartons in-line from a carton assembly system having a compression conveying section for compressing folded and glued cartons for delivery to a packing system. The post compression carton rejection system comprise a frame adapted to be supported between the compression conveying section and the packing system. An infeed conveyor is mounted to the frame and has an infeed belt for transporting folded and glued cartons from the compression conveying section and an infeed drive for driving the infeed belt. An outfeed conveyor is mounted to the frame between the infeed conveyor and a conveyor exit proximate the packer, in use, and comprises a nose extension conveyor having an outfeed belt including a dump gate controllably retractable at the conveyor exit to selectively dump folded and glued cartons, an outfeed drive for driving the outfeed belt and a dump gate actuator for opening and returning the dump gate. A controller operatively controls the infeed drive, the outfeed drive and the dump gate actuator to selectively create gaps before and after a stream of defective folded and glued cartons and dump the defective folded and glued cartons at the dump gate.

A method for transferring conveyed items from at least one feed conveyor onto an outgoing conveyor, in a transfer region, wherein the at least one feed conveyor includes a conveying member that is driven along a feed conveying stretch, for conveying conveyed items into the transfer region, and the outgoing conveyor includes conveying containers that are movable along a transfer conveying stretch for taking over the conveyed items that are delivered by the at least one feed conveyor. The conveyed items that lie on the conveying member are accelerated relative to the conveying member along the feed conveying stretch towards the transfer region via an acceleration device and for the purpose of delivery of the conveyed items are brought into a cyclically synchronous side-by-side conveying with a conveying container of the outgoing conveyor.

A singulation conveyor is described. The singulation conveyor includes multiple rollers, for example, a first roller and a second roller. In some example embodiments, the first roller can be of a first roller cross-sectional profile and the second roller can be of a second roller cross-sectional profile. The first roller cross-sectional profile can be defined by a sleeve mounted around a circumference of the first roller and a dowel positioned between the sleeve and the first roller. Further, in some examples, the first roller cross-sectional profile can be different from the second roller cross-sectional profile. Furthermore, according to some examples, the first roller and the second roller can be configured to be rotated based on a first rotation pattern and a second rotation pattern respectively, to cause singulation of a shingled item.

The present concepts comprise various methods and apparatuses for the sorting of packages and other articles or objects in a cost- and time-efficient manner such that the life of the apparatuses for sorting and transporting said objects is extended. Likewise, the integrity of the conveyed articles is likewise maintained, such that the articles are not damaged or altered. This is done by detecting and rectifying Jamming, Overload, and Overflow. Another purpose of the concept is to eliminate the subjectivity of the human operator; stoppage due to the jamming or overload excepted.