Embodiments of a system and method for singulating articles in an automatic stack feeder are disclosed. The automatic stack feeder may comprise a pressure sensor on a perforated drive belt assembly configured to sense the pressure exerted by a stack of articles. The sensed pressure may be used to control various portions of the automatic stack feeder, such as a belt or a paddle.

A sheet feeding apparatus includes a sheet tray configured to hold sheets, a sheet feeding unit configured to feed sheets from the sheet tray, and a lift unit configured to move the sheet tray up and down. When the type of sheets to be held on the sheet tray is to be changed to another type, the lift unit moves the sheet tray up or down to a sheet holding position set for sheets of the other type. Thus, the position where the sheet tray can hold sheets is changed in accordance with the material or size of the sheets. The largest number, in which sheets can be mounted on the sheet tray, can thereby be changed.

A medium transfer device includes a swinging member, a hopper in which a setting plate on which a plurality of mediums are placed such that the mediums are moved toward the swinging member by gravitation, and a driving unit configured to swing the swinging member such that the mediums are shaken by the swinging member.

Disclosed is an automated insert feeding system and related methods, capable of removing bulk-packaged items from a tray or other package, and separating the bulk-packaged items individually for distribution into individual packages in high speed reliable fashion. The disclosed systems can also be loaded with multiple packages of the pre-packaged items for automatic feeding into the system which allows human operators to load several packages and allow the system to work unattended, thereby reducing man-hours spend on the process.

A mail singulator system determines a position of an optical panel to automatically adjust a loading conveyor speed to prevent stacked and overlapped mailpieces in the singulator and large gaps between mailpieces. The optical panel is configured between the front mailpiece of a mail stack on the loading conveyor and the optical sensor. The optical panel changes position with the pressure exerted by the mail stack and provides signals to the controller to adjust the conveyor speed. An optical sensor may detect a far threshold position or limit distance to increase the speed of the conveyor and may detect a near threshold position of limit distance to reduce the speed of the conveyor. The optical panel may have a low friction surface to allow the mail to slide into the conveyor and an optical surface to allow reliable optical sensor detection of the optical panel position.

An image reading apparatus includes a reading unit and a medium feeding apparatus. The medium feeding apparatus includes: a medium placement portion on which a medium before being fed is placed; a feed roller that feeds the medium placed on the medium placement portion; and at least one pressing portion that presses the medium placed on the medium placement portion onto the medium placement portion at a position upstream of the feed roller in a medium feeding direction. Since the pressing portion presses the medium placed on the medium placement portion, friction occurs between sheets of the medium, thereby preventing or reducing a skew.

Disclosed is an automated insert feeding system and related methods, capable of removing bulk-packaged items from a tray or other package, and separating the bulk-packaged items individually for distribution into individual packages in high speed reliable fashion. The disclosed systems can also be loaded with multiple packages of the pre-packaged items for automatic feeding into the system which allows human operators to load several packages and allow the system to work unattended, thereby reducing man-hours spend on the process.

A device for reducing rotation of an article during singulation of a stack of articles is disclosed. The device may include a torsion element, a rotatable member configured to rotate about an elongated axis of the torsion element between a first position and a second position, and a revolving member coupled to the rotatable member. An outer surface of the revolving member contacts a drive belt in the first position and an article in the second position. The torsion element exerts torque on the rotatable member when it moves from the first position towards the second position. The torque causes the outer surface of the revolving member to apply a frictional force to the article, thereby minimizing rotation of the article. Systems and methods of singulating articles are also disclosed.

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

User labor relating to determining on an alignment condition is reduced and a stable conveying operation is realized by aligning a sheet bundle also when a sheet bundle is added. A sheet bundle composed of multiple sheet materials is placed on a loading platform. An encoder pulse unit detects the amount of the sheet bundle placed on the loading platform based on the opening amount of a pressure plate. A control unit determines on an alignment condition according to the amount of the sheet bundle. Rotating members align the sheet bundle in accordance with the alignment condition. When it is determined that another sheet bundle has been added to the loading platform, the control unit updates the alignment condition according to the total amount of the other sheet bundle and the sheet bundle remaining on the loading platform.