A lateral positioning device (100) for a sheet element (20, 20′) in a sheet element processing machine; a detector lever (130) articulated relative to a horizontal axis, which performs a descending movement from a high position to a low position; a first end (132) of the detector lever (130) contacts, in a low position of the lever, with an upper face of the sheet element. A second end (133) of the detector lever (130) is fitted with a target (135) that cooperates with a position detector (140) to generate a signal dependent on the thickness of the sheet element (20, 20′) and the number of sheet elements (20, 20′) present at the level of the first end (132) of the detector lever (130).

A sheet loading device is provided with a sheet ejection portion, a sheet loading portion, a first detection mechanism, a driving device, a second detection mechanism, and a control portion. The driving device drives the sheet loading portion to ascend/descend between an upper surface detection position and a reference position made to descend by a prescribed distance from the upper surface detection position. The second detection mechanism detects that the sheet loading portion is at the reference position. In a case where sheets of the same type are ejected continuously from the sheet ejection portion, the control portion controls beforehand the sheet loading portion to ascend from the reference position to the upper surface detection position and sets a loadable number of sheets of the sheet loading portion in accordance with an ascending time of the sheet loading portion.

A sheet loading device is provided with a sheet ejection portion, a sheet loading portion, a first detection mechanism, a driving device, a second detection mechanism, and a control portion. The driving device drives the sheet loading portion to ascend/descend between an upper surface detection position and a reference position made to descend by a prescribed distance from the upper surface detection position. The second detection mechanism detects that the sheet loading portion is at the reference position. In a case where sheets of the same type are ejected continuously from the sheet ejection portion, the control portion controls beforehand the sheet loading portion to ascend from the reference position to the upper surface detection position and sets a loadable number of sheets of the sheet loading portion in accordance with an ascending time of the sheet loading portion.

A sheet stacking tray includes a first conveyor, a second conveyor, a sheet stopper, a first full-load detector, a second full-load detector, and a plurality of motors. The plurality of motors maintain the sheet stopper at a protruding position to block a sheet conveyed by the first conveyor until the first full-load detector outputs a signal indicating that a sheet bundle is fully loaded, shift the sheet stopper to a lowered position to allow the sheet bundle to pass when the first full-load detector outputs the signal indicating that the sheet bundle is fully loaded, drive the first conveyor and the second conveyor together to convey the sheet bundle when the sheet stopper shifts to the lowered position, and stop the second conveyor and drive only the first conveyor, when the second full-load detector detects a leading edge of the sheet bundle.

A sheet stacking tray includes a first conveyor, a second conveyor, a sheet stopper, a first full-load detector, a second full-load detector, and a plurality of motors. The plurality of motors maintain the sheet stopper at a protruding position to block a sheet conveyed by the first conveyor until the first full-load detector outputs a signal indicating that a sheet bundle is fully loaded, shift the sheet stopper to a lowered position to allow the sheet bundle to pass when the first full-load detector outputs the signal indicating that the sheet bundle is fully loaded, drive the first conveyor and the second conveyor together to convey the sheet bundle when the sheet stopper shifts to the lowered position, and stop the second conveyor and drive only the first conveyor, when the second full-load detector detects a leading edge of the sheet bundle.

A control system for a converting line has a sensor configured to sense a distance between the sensor and a surface of a roll of web material as the roll of web material is unwound from an unwinder and directed to the converting line. The controller is configured to: (i) determine a diameter measurement of the roll as the roll rotates based upon the sensor signals; (ii) store a plurality of data structures in a memory of a controller of a control system wherein the data structures comprise a plurality of data items associated together as the diameter measurements of the roll of the web material; (iii) process by a statistical regression analysis the data structures associated with the diameter; and (iv) generate signals for controlling the converting line based upon the processed diameter measurements.

A sheet aligning mechanism includes first and second conveyance mechanisms disposed on first and second sides of a sheet conveyance path, respectively. A nip is formed between the first and second conveyance mechanisms. The first conveyance mechanism includes a first roller, a second roller, and a first conveyance belt wound around the first and second rollers. The first and second rollers are configured to rotate in a first direction along a sheet conveying direction for sheet conveyance, and stop rotation or rotate in a second direction opposite to the first direction for sheet alignment. The first conveyance belt includes an extended region between the first and second rollers in an extending direction inclined with respect to the sheet conveying direction, such that a width of the sheet conveyance path becomes narrower towards the nip in the sheet conveying direction.

A sheet aligning mechanism includes first and second conveyance mechanisms disposed on first and second sides of a sheet conveyance path, respectively. A nip is formed between the first and second conveyance mechanisms. The first conveyance mechanism includes a first roller, a second roller, and a first conveyance belt wound around the first and second rollers. The first and second rollers are configured to rotate in a first direction along a sheet conveying direction for sheet conveyance, and stop rotation or rotate in a second direction opposite to the first direction for sheet alignment. The first conveyance belt includes an extended region between the first and second rollers in an extending direction inclined with respect to the sheet conveying direction, such that a width of the sheet conveyance path becomes narrower towards the nip in the sheet conveying direction.

A method for feeding uneven media from a high capacity feeder includes rotating the pages in a stack 180° every 100-250 pages. This is only done with non-flat pages, such as, envelopes, pages with labels thereon, etc., which create tilted stacks and limit the number of pages that can be placed in the high capacity feeder. Rotating the pages 180° distributes the uneven build-up of the pages and creates a relatively flat stack, allowing the high capacity feeder to be filled to capacity. A camera or sensor placed in the high capacity feeder will detect the orientation of the stack on the fly so the image can be rotated accordingly.

A method for feeding uneven media from a high capacity feeder includes rotating the pages in a stack 180° every 100-250 pages. This is only done with non-flat pages, such as, envelopes, pages with labels thereon, etc., which create tilted stacks and limit the number of pages that can be placed in the high capacity feeder. Rotating the pages 180° distributes the uneven build-up of the pages and creates a relatively flat stack, allowing the high capacity feeder to be filled to capacity. A camera or sensor placed in the high capacity feeder will detect the orientation of the stack on the fly so the image can be rotated accordingly.