Method for producing logs (B1, B2) of continuous thin products, or web products, in optimized manner by tracking defects in the surface and/or in the thickness detected on the products, comprising a step of continuously winding a thin product (T) into logs (B1, B2) on a winding machine, in order to produce at least one primary log, a step of identifying any defects in the surface and/or the thickness of said continuous thin product, a step of storing in a database system (31), outside the primary log, information related to said defects comprising at least the position of said defects with respect to a reference system associated with the primary log, a step of assigning a primary ID code to said primary log, a step of marking said primary log with said primary code, a step of associating, in said database system (31), information on said defects with the primary ID code of the primary log, so that, in said database, to a given primary ID code information are associated related to defects in the surface and/or the thickness of the respective primary log, that can be identified based on their position on the primary log, a step of using said information on the defects of the primary log, stored in the database system (31), in order to optimize at least one subsequent processing of the product wound into the respective primary log, said use providing for recognizing the primary code of the primary log being processed and the processing of the product based on the information on the surface defects associated to the primary log.

A foil transfer device includes a foil transfer film cartridge, a housing, a display, a detector, and a controller. The foil transfer film cartridge includes a supply reel on which a foil film is wound. The housing allows the foil transfer film cartridge to be removably installed therein. The display is provided on the housing to display information. The detector detects foil film information in a state where the foil transfer film cartridge is installed in the housing. The foil film information includes at least one item selected from a group comprising a color of the foil, a width of the foil film, and a widthwise position of the foil film in a direction of the width of the foil film. The controller causes the foil film information detected by the detector to be shown on the display.

A method of film production includes the steps of obtaining defect information including information on the position of a defect (D) in a separator original sheet (12b), slitting the separator original sheet (12b) to produce a plurality of separators (12a), and determining, on the basis of the defect information on a single defect (D), that a separator (12a) actually having the defect (D) and another separator (12a) adjacent to the above separator (12a) are defective.

To easily specify the position of a defect in a separator, a method for producing a separator original sheet (12b) includes the steps of: forming a separator original sheet (12b) including a separator original sheet (12c) and a heat-resistant layer coated on the separator original sheet (12c); detecting a defect (D) in the separator original sheet (12b); and recording information including information on a position of the defect (D) which position is a position in the width direction of the separator original sheet (12b).

A separator producing method includes the steps of: winding up, around a core (81, 53), a separator (12a, 12b) having a defect (D) detected; and providing a defect code (DC2) including information on a position of the defect (D) in the longitudinal direction of the separator (12a, 12b) on (i) the outermost portion (86, 86b) of the separator (12a, 12b), wound around the core (81, 53), or (ii) the core (81, 53), around which the separator (12a, 12b) is wound.

The present invention relates to systems and methods for calculating the additional local stretching of a moving web through a converting process in order, during rewinding, to find the position of defects in the web that were identified during winding and stopping the web with the web defect close to or at a defect correcting station. The method comprises, during rewinding of the web, the steps of detecting position markers (PM(n)) applied during winding of the web (5), measuring the distance between the position markers, calculating the additional local stretching between the position markers occurring during rewinding, applying the calculated additional local stretching to the known position of a following web defect to determine an estimated position of that web defect in the rewinding web. A method for correcting a web defect comprises the step of subsequently stopping the web with the web defect at, or close to, a defect repairing station (38).

A printing apparatus includes a control unit that calculates a transport amount (an actual transport amount) during a transport period based on a captured image of a medium by an imaging unit and controls a transport unit. In addition, the control unit calculates the transport amount (the actual transport amount) during the transport period by calculating the transport amount at each calculation interval (a divided transport amount) and integrating the transport amount at each calculation interval (the divided transport amount). Then, the control unit causes the calculation interval to be longer in a case where the transporting speed of the medium is low than in a case where the transporting speed of the medium is high.

The medium feed device has a meandering detection sensor which detects position displacement of a recording medium in a width direction, and a control section which controls driving of a width movement unit based on detection results by the meandering detection sensor. The control section stops driving of the width movement unit when stopping feeding of the intermittent feeding.

A method for facilitating web position tracking is disclosed. The method involves receiving a representation of a plurality of first-stage anomaly locations representing locations of anomalies detected on a web at a first web processing stage, receiving a representation of a plurality of second-stage anomaly locations representing locations of anomalies detected on the web at a second web processing stage, for each of a plurality of different candidate location offsets: comparing the candidate location offset to the plurality of first-stage anomaly locations and the plurality of second-stage anomaly locations to determine a representation of a difference to be associated with the candidate location offset; and associating the representation of the difference with the candidate location offset, and identifying a determined location offset from the candidate location offsets based at least in part on the representations of the differences. Other methods, systems, and computer-readable media are disclosed.

Registration and inspection systems and methods for use on a winder are disclosed. The systems and methods include scanning a region proximate a winding module with one or more sensors to determine a product defect. The product defect is then associated with a winding process parameter, such as percent roll build information or the identity of the particular sensor to first detect the defect. The winding process parameter is used to classify the defect into one or more defect profiles. The defect profiles can be based at least in part on segmenting the roll build of a web onto a winding module into a plurality of inspection windows and segmenting a plurality of sensors into a plurality of inspection sensor segments.