A tray assembly for improved gas/liquid contact in a chemical process tower includes a tray deck and a downcomer. A mixer is provided in the top of the downcomer and a distributor is attached to a floor of the downcomer. The mixer includes at least one mixing baffle parallel to an outlet weir on the tray. The distributor includes a plurality of spaced apart flow directing plates extending downwardly toward and spaced apart from the floor of the downcomer. In combination, the mixer and distributor effect even liquid flow across the surface of a subjacent tray deck.

Disclosed is a collector tray for collecting liquid in a pressure vessel such as a distillation column. The collector tray includes a liquid collecting surface having a curved shape such that the liquid collecting surface is generally upwardly concave or upwardly convex, and includes at least one chimney through the collector tray. The collector tray can be formed by attaching a plurality of collector tray panels to one another to form the collector tray having the liquid collecting surface. Methods for installing the collector tray and retrofitting a pressure vessel are also disclosed.

The present disclosure provides a distillation tower that may include a stripper section constructed and arranged to separate a feed stream at a temperature and pressure at which the feed stream forms no solid; a controlled freeze zone section constructed and arranged to separate the feed stream at a temperature and pressure at which the feed stream forms a solid; a melt tray assembly in the controlled freeze zone section that includes a liquid; an underflow weir in the controlled freeze zone section that alters a flow of the liquid in the melt tray assembly; an overflow weir in the controlled freeze zone section that works with the underflow weir to alter the flow of the liquid in the melt tray assembly and is adjacent to the underflow weir; and a covering element in the controlled freeze zone section that is connected to and extends from the underflow weir.

The present invention relates to a column (1) for thermal treatment of fluid mixtures, having a cylindrical, vertically aligned column body (2) which forms a column cavity (3), having a sequence of vertically spaced-apart dual-flow mass transfer trays (8) which are mounted in the column cavity (3) and which have orifices for passage of liquid and gas in countercurrent, and having at least one gas entry orifice (5) disposed below the lowermost of the sequence of dual-flow mass transfer trays (8). It is a characteristic feature of the column of the invention that a gas distribution tray (9) which is disposed between the lowermost of the sequence of dual-flow mass transfer trays (8) and the gas entry orifice (5) has orifices (32) for vertical passage of gas which can be introduced into the column cavity (3) via the gas entry orifice (5), the orifices (32) being formed so as to bring about equal gas distribution over the column cross section. The invention further relates to a process for thermal treatment of fluid mixtures in such a column (1).

The present invention relates to a chimney tray (3) for a column (1) for thermal treatment of fluid mixtures, comprising a collecting tray (4) and at least two chimneys (5-1, 5-2) spaced apart horizontally in the collecting tray (4), where each chimney (5-1, 5-2) forms a vertically aligned chimney body (6-1, 6-2) which forms a passage orifice (7-1, 7-2) through the collecting tray (4), and has a cover unit (8-1, 8-2) arranged spaced apart from the chimney body (6-1, 6-2), and where the cover unit (8-1, 8-2) covers the respective passage orifices (7-1, 7-2) in the vertical direction. The chimney tray (3) of the invention is characterized by a screen (9) which extends around the chimney body (6-1) of a first chimney (5-1), with the lower annular edge (14) of the screen (9) below the upper edge (13) of the chimney body (6-1) of the first chimney (5-1) and the upper annular edge (11) of the screen (9) above the lower outer edge (12) of the cover unit (8-1) of the first chimney (5-1) or adjoining the lower outer edge (12) of the cover unit (8-1) of the first chimney (5-1).

A separation system can include one or more vapor-liquid contact trays. A vapor-liquid contact tray can include a set of panels. Two adjacent panels can be connected at a joint at overlapping edges of the panels. The first panel can include slots extending through the first panel proximal to a first offset bend. Tabs of the first panel can extend downward toward an underside of the first panel. The tabs can originate from an edge of the slots proximal to the deck and extend downward relative to a horizontal plane of the deck. The second panel can include a plurality of strips that have a second offset bend extending from a deck of the second panel extending through a slot and to underlie the first panel. A strip of the plurality of strips can define an opening through which a tab of the first panel can extend.

Liquid-liquid extraction column (1) comprising injection points for feedstock (2), for washing (3) and for backwashing (4), two withdrawal points (5, 6), trays (P.sub.i) located along the column and defining 2 to 30 zones each comprising at least two trays, the n zones comprising: at least one extraction zone Z.sub.i comprising the zones from Z.sub.1 to Z.sub.x, x being greater than or equal to 1, and at least one backwash zone comprising the zones from Z.sub.x+1 to Z.sub.n, n being greater than x; in which the trays of one and the same zone exhibit one and the same height H of inter-tray space (10); in which, when x>1, the height H of the zones Z.sub.i increases when i increases; and, when x=1, the height H of the at least one backwash zone is less than the height H of zone Z.sub.1.

Liquid-liquid extraction column (1) comprising points for feedstock injection (2), washing (3) and backwashing (4), two withdrawal points (5, 6), trays (P.sub.i) located along the column and defining 2 to 30 zones each comprising at least two trays, the n zones comprising: at least one extraction zone Z.sub.i comprising the zones from Z.sub.1 to Z.sub.x, x being greater than or equal to 1, and at least one backwash zone comprising the zones from Z.sub.x+1 to Z.sub.n, n being greater than x; in which the trays of the same zone have the same number of holes per perforated tray; in which, when x>1, the number of holes per perforated tray of the zones Z.sub.i increases when i increases; and when x=1, said number of holes of the backwash zone is less than/greater than than that of the zone Z.sub.1.

A valve-tray assembly and method for lighter fluid heavier fluid contact towers. The active area of the tray is constructed with valves having multiple lighter fluid discharge areas facilitating improved mass transfer efficiency. The valves include first and second support legs oriented in line with the heavier fluid flow with both legs and the valve top constructed with apertures wherein the heavier fluid may flow into engagement with the lighter fluid passing from beneath the tray up, through and out of the valve.

Disclosed is a collector tray for collecting liquid in a pressure vessel such as a distillation column. The collector tray includes a liquid collecting surface having a curved shape such that the liquid collecting surface is generally upwardly concave or upwardly convex, and includes at least one chimney through the collector tray. The collector tray can be formed by attaching a plurality of collector tray panels to one another to form the collector tray having the liquid collecting surface. Methods for installing the collector tray and retrofitting a pressure vessel are also disclosed.