The disclosed technology includes an air filter box for filtering particulates from air. The air filter box can include a filter media pack having a filter layer and a plurality of filter media supports configured to support the filter layer. The air filter box can also include a filter housing having an inlet, an outlet, and a plurality of support tabs configured to align and support the filter media pack inside of the filter housing. The filter media pack can be configured to be folded and placed inside of the housing for cooperative engagement with the support tabs. The filter box can be configured to channel a mixture of air and particulates from the inlet, through the filter media pack, and out the outlet to create filtered air.

Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.

Systems and methods of filtering with filter assemblies including a frame having a header structure, an end cap structure, and a plurality of side plates coupling the header structure to the end cap structure are provided. The filter pleated media may include an upstream surface and a downstream surface opposite the upstream surface in a direction of flow through the filter assembly, and the filter pleated media may include a pleated configuration. The filter assemblies may further include a support member coupled to a portion of the frame and along at least one of the upstream surface or the downstream surface of the filter pleated media. The support member may at least partially penetrate the pleated configuration and extend into a pleat of the pleated configuration of the filter pleat media.

A filter media pack with pleat folds, pleat panels and a plurality of glue bead sections is provided. The glue bead sections provide increased rigidity, dimensional stability and maintain spacing between adjacent pleat panels. Methods of manufacturing the filter media packs are provided. Filter elements including the filter media packs are contemplated.

Pleated filtration media, media packs, filter elements, and methods for filtering fluid are provided which contain three dimensional flutes in the media surface, the flutes configured to improve filter performance. In certain embodiments the flutes have defined peaks that reduce masking between adjacent pleats, the flutes have ridges along their length to modify flute cross sectional geometry, and/or the flutes provide for volume asymmetry across the media.

Filter media includes a filtration substrate having a first side and a second side, and constructed for filtering a fluid by flow of the fluid therethrough. The filtration substrate has a machine direction extending from a first end to a second end, and a cross direction extending from a first edge to a second edge. The filtration substrate includes a plurality of corrugations extending in the machine direction. The plurality of corrugations include a plurality of first crests formed along the first side and a plurality of second crests formed along the second side. The filtration substrate includes a plurality of bosses along the plurality of first crests or along the plurality of second crests and extending in a direction away from the other of the plurality of first crests or the plurality of second crests. Media packs, filter elements, and methods of making are provided.

Filter media including one or multiple sheets of filter media, an upstream inlet, and a downstream outlet. A pleat pack can be formed by alternately folding a flat sheet along pleat fold lines with a high media surface density. The flat sheet of filter media may include a separation geometry feature or separation mechanism that maintains a separation distance between adjacent pleats of the filter media. A separation geometry can comprise one or more embossments forming a raised surface, an inlet spacer mesh and/or an outlet spacer mesh positioned between adjacent pleats, and/or an adhesive bead. The upstream inlet receives dirty fluid along a first direction and the downstream outlet discharges clean fluid along a second direction substantially not parallel to the first direction. The filter element defines an angle between the inlet and outlet flow, allowing large dust particles to move out of the media pack due to inertia.

Support and drainage materials, filter including the materials, and methods of use are disclosed.

Support and drainage materials, each comprising an element comprising a section having a first end and a second end, and a first major surface, and a plurality of parallel tapered flow channels extending from the first end to the second end, the tapered flow channels comprising tapered side walls arranged in parallel and projecting upwardly from, and perpendicular to, the first major surface, the tapered flow channels having a deeper end and a shallower end, and being deeper at the first end of the section than at the second end of the section, wherein the tapered flow channels are connected at the first end with a cross member, and connected at the second end with a cross member, filters including the materials, and methods of use are disclosed.

A filter includes a pleated filter element having a fibrous support layer and a filtration layer bonded to the fibrous support layer. The fibrous support layer and the filtration layer are both in pleated form to provide a plurality of pleats. A cured stiffening agent is applied to the fibrous support layer, and the pleated form is maintained. The fibrous support layer is bonded to the filtration layer by other than the cured stiffening agent.