The present invention relates to a spiral-wound filter module exhibiting almost no heavy metal leaching and a manufacturing method thereof, and specifically, to a spiral-wound filter module, which can be used as a filter for producing safe drinking water by substantially reducing the amount of a heavy metal leached when immersed in water, and a manufacturing method thereof.

A spiral wound module assembly including a plurality of serially arranged spiral wound modules axially aligned within a chamber of a pressure vessel, wherein each spiral wound module includes at least one membrane envelope wound about a permeate collection tube and wherein the permeate collection tubes of each spiral wound module are in sealed fluid communication with each other and with a permeate adaptor tube that extends to a permeate outlet port, and wherein the assembly is characterized by including a monitoring system including a set of sensors in contact with the inner periphery of the permeate adaptor tube and a micro-processing unit located within the vessel and connected to the sensors.

Embodiments of the present invention provide for the deposition of spacing elements on both opposing surfaces of either an entire folded membrane sheet or portions thereof in combination with features deposited on portions of the same sheet to create spacing geometries not otherwise achievable.

According to the present invention, even when a high recovery ratio operation is performed, the influence of concentration of ingredients to be separated in the feed fluid can be reduced, the concentration polarization can be prevented by increasing the turbulence effect on the membrane surface, and the fluid permeation performance and the separation performance of the separation membrane element can be maintained.

Helical separation membranes, helical separation assemblies including one or more helical separation membranes, and separation technologies that include one or more helical membrane assemblies are described. In embodiments the helical membrane assemblies include one or more one or more helical membrane leaves. Methods of making helical separation membranes, helical membrane assemblies, helical membrane modules that include one or more helical membrane assemblies are also described.

Embodiments of the present invention provide for the deposition of spacing elements on both opposing surfaces of either an entire folded membrane sheet or portions thereof in combination with features deposited on portions of the same sheet to create spacing geometries not otherwise achievable.

A spiral-wound membrane structure includes a central pipe and a film roll. The central pipe comprises a filter body and end covers separately connected to two ends of the filter body. A passage is formed in the center of the filter body, and two ends of the filter body are embedded in the end covers to be bonded on and sealed by the end covers. The film roll includes a guide cloth, a membrane and a mesh. The film roll is wound on the central pipe. The central pipe is directly made of a filter material, can be used as a pre-filter or post-filter, and can be matched with the film roll in the spiral-wound membrane structure to form a highly-integrated two-in-one composite filter. The composite filter can be mounted on a water purifier.

Embodiments of the present invention provide for the deposition of spacing elements for spiral wound elements that prevent nesting of adjacent spacer layers and occlusion of feed space during element rolling.

Embodiments of the invention provide replacements for a continuous layer of feed spacer mesh in spiral-wound reverse osmosis elements and replacing such mesh with discrete regions of feed spacer supporting the inlet and outlet ends of the element and a stiffening bridge feature to bridge between these regions at the tail end of each membrane leaf comprising the element during the element rolling process. The stiffening bridge feature prevents inward deflection of the inner layer of the membrane leaf during rolling, facilitating proper sealing of the adhesive through the permeate carrier to the adjacent membrane film using known membrane rolling techniques.

A full-effect reverse osmosis membrane element includes a central tube and a reverse osmosis membrane assembly wound around the central tube. The reverse osmosis membrane assembly includes a pair of reverse osmosis membranes attached at front surfaces thereof and wound around the central tube. A water feed channel has a water inlet formed at front edges of the reverse osmosis membranes and a water outlet formed at rear edges of the reverse osmosis membranes. A water division structure is arranged in the water feed channel, and includes a first water division band forming a preset space with the central tube when the reverse osmosis membranes are in an unfolded state. The first water division band divides the water feed channel into a first flow channel having a gradually decreasing cross-section and a second flow channel in communication with the first flow channel.