A process for the efficient transfer of molecules between phases employing mesoporous poly (aryl ether ketone) hollow fiber membranes is provided. The method addresses the controlled transfer of reactants into and removal of reaction products from a reaction media and the removal and separation of target molecules from process streams by membrane-assisted liquid-liquid extraction. A number of possible modes of liquid-liquid extraction are possible according to the invention by utilizing porous poly (aryl ether ketone) hollow fiber membranes of Janus-like structure that exhibit a combination of hydrophilic and hydrophobic surface characteristics. The method of the present invention can address the continuous manufacture of chemicals in membrane reactors and is useful for a broad range of separation applications, including separation and recovery of active pharmaceutical ingredients.

Mesoporous poly (aryl ether ketone) articles are formed from blends of poly (aryl ether ketones) with pore forming additives by melt processing, and can be in the form of a monofilament, disc, film, microcapillary or other complex shapes. The method of formation provides for preparation of poly (aryl ether ketone) articles with high degree of surface area and uniform nanometer pore size. The preferred poly (aryl ether ketone)s are poly (ether ketone) and poly (ether ether ketone). The mesoporous articles formed by the method of the present invention are useful for a broad range of applications, including molecular separations and organic solvent filtration.

A porous membrane laminate of the present disclosure includes a porous support layer and a porous membrane laminated on one surface of the support layer and containing polytetrafluoroethylene as a main component. The porous membrane is formed of a uniaxially stretched material, the porous membrane has a mean pore size of 25 nm to 35 nm and a maximum pore size of 49 nm or less, and the porous membrane has an average thickness of 0.6 μm to 3.5 μm.

Disclosed is the preparation of composite membranes formed by a tailored selective chemical modification of an ultra-thin nanoporous surface layer of a semi-crystalline mesoporous poly (aryl ether ketone) membrane with graded density pore structure. The composite separation layer is synthesized in situ on the poly (aryl ether ketone) substrate surface and is covalently linked to the surface of the semi-crystalline mesoporous poly (aryl ether ketone) membrane. Hollow fiber configuration is the preferred embodiment of forming the functionalized the poly (aryl ether ketone) membranes. Composite poly (aryl ether ketone) membranes of the present invention are particularly useful for a broad range of fluid separation applications, including organic solvent ultrafiltration and nanofiltration to separate and recover active pharmaceutical ingredients.

The present invention provides a room-temperature selective swelling method of pore-forming used for preparing separation membranes, comprising: treating a dense membrane of an amphiphilic block copolymer by a composite swelling agent at 15-30° C. for 1 min-24 h, removing the residual solvent, then leaving the membrane at room temperature to dry, so as to obtain an amphiphilic block copolymer separation membrane with a bi-continuous porous structure, wherein the composite swelling agent is composed of 60-96% of a first swelling agent and 4-40% of a second swelling agent, the first swelling agent is an alcohol solvent, the second swelling agent is selected from any one or a mixture of two or more of toluene, styrene, tetrahydrofuran, 1,4-dioxane and so on. In the method of the invention, selective swelling can be achieved at room temperature, abating the energy consumption in membrane-forming process. The method has universality and can be widely used in the pore-forming process of various amphiphilic block copolymers. The swelling level and morphology can be controlled by adjusting the composition of the solvent in the swelling agent and the second swelling agent content in the swelling agent.

A porous membrane material comprising a porous membrane substrate coated with a thin, uniform coating of a metal or metal alloy. The membrane material can have high electrical conductivity. The membrane material can exhibit a very high ratio of electrical conductivity to thermal conductivity. The porous membrane substrate may be removed to form the membrane.

Microporous membranes comprising a single integral layer having first and second microporous surfaces; and, a porous bulk between the microporous surfaces, wherein the bulk comprises at least a first region and a second region; the first region comprising a first set of pores having outer rims, prepared by removing introduced silica dissolvable nanoparticles, the first set of pores having a first controlled pore size, and a second set of pores connecting the outer rims, the second set of pores having a second controlled pore size, and a polymer matrix supporting the first set of pores, wherein the first controlled pore size is greater than the second controlled pore size; the second region comprising a third set of pores prepared by phase inversion, the third set of pores having a third controlled pore size, filters including the membranes, and methods of making and using the membranes, are disclosed.

Disclosed is a hollow fiber membrane having hexagonal voids, suitable for use in high throughput filtration applications. Thus, the membrane includes (i) an inner surface; (ii) an outer surface; and (iii) a porous bulk disposed therebetween, wherein the porous bulk comprises at least a first region including: a) a first set of pores having a first controlled pore size and having outer rims; b) a second set of pores connecting the outer rims of the first set of pores, wherein the pore size of the first set of pores is greater than the pore size of the second set of pores; and c) a polymer matrix supporting the first set of pores. Also disclosed is a method for preparing such hollow fiber membranes, which involves coating a filament with a coating composition that includes a membrane-forming polymer and dissolvable nanoparticles, followed by phase invention, and dissolving of the nanoparticles. The filament is removed to obtain the hollow fiber membrane.

A method of making a nanoporous structure comprising a matrix and at least one nanosized pore within the matrix, wherein the method comprises contacting at least a portion of a templated matrix with an acid solution, wherein the templated matrix comprises a matrix that selected from the group consisting of an organic polymer, a sol-based ceramic, an inorganic salt, an organoaluminate, and combinations thereof, and one or more nanosized templates within the matrix, wherein each nanosized template comprises a core that comprises an inorganic oxide, to dissolve at least a portion of the inorganic oxide of at least one of the cores and form the at least one nanosized pore within the matrix thereby forming the nanoporous structure.

The present invention relates to a composition for the manufacturing of a porous article, notably a membrane, which comprises a semi-crystalline polymer, an amorphous polymer and at least one water-soluble salt. The present invention also relates to a method for manufacturing said porous article and to its use for purifying fluid(s).