B01D69/127

Ultra-thin, Pinhole-free, Flexible Metal-Organic Films

Described herein are facile, one-step initiated plasma enhanced chemical vapor deposition (iPECVD) methods of synthesizing hyper-thin (e.g., sub-100 nm) and flexible metal organic covalent network (MOCN) layers. As an example, the MOCN may be made from zinc tetraphenylporphyrin (ZnTPP) building units. When deposited on a membrane support, the MOCN layers demonstrate gas separation exceeding the upper bounds for multiple gas pairs while reducing the flux as compared to the support alone.

ASYMMETRIC ARTICLES WITH A POROUS SUBSTRATE AND A POLYMERIC COATING EXTENDING INTO THE SUBSTRATE AND METHODS OF MAKING THE SAME

Asymmetric articles are described including a porous substrate with two opposing major surfaces and a porous structure extending between the surfaces, and a polymeric coating on one of the major surfaces and extending into the porous structure to a depth of the porous structure. Methods for making an asymmetric composite article are also provided, including providing a porous substrate, treating the porous substrate with a plasma treatment or a corona treatment from one major surface to a depth of the porous structure between the two major surfaces. The method further includes applying a coating solution to the treated porous substrate and drying the coating solution to form a composite asymmetric composite article having a polymeric coating on one major surface and extending into the porous structure to the depth of the treated porous structure.

Membranes

A composite membrane comprising: a. a porous support; b. a polymeric layer comprising dialkylsiloxane groups and a metal, the polymeric layer being present on the porous support; c. a discriminating layer present on the polymeric layer; and d. optionally a protective layer present on the discriminating layer wherein the polymeric layer has a molar ratio of metal:silicon of at least 0.0005.

Gas separation membranes

A gas separation membrane comprising the following layers: (i) a support layer; (ii) a buffer layer; (iii) a discriminating layer; (iv) optionally a fluorinated polymer layer; and (v) optionally a protective layer; wherein: (a) the buffer layer (ii) and the discriminating layer (iii) each independently comprise groups of Formula (1): M-(O).sub.x Formula (1) wherein: each M independently is a metal or metalloid atom; O is an oxygen atom; and each x independently has a value of at least 4; (b) the buffer layer (ii) comprises a surface comprising 4 to 10 atomic % of M of Formula (1) groups, wherein M is as hereinbefore defined; (c) the discriminating layer (iii) comprises a surface comprising more than 10 atomic % of M of Formula (1) groups, wherein M is as hereinbefore defined; and (d) layer (ii) is located between layers (i) and (iii).