The invention relates to a metallic membrane for nitrogen separation, the method of making the membrane and methods of using the membrane. The invention also relates to a metallic membrane for disassociation of nitrogen and subsequent reaction with hydrogen to produce ammonia at moderate conditions compared to a conventional Haber-Bosch process.

A composite metal membrane for use in hydrogen purification includes a body-centered cubic metal layer, one or more catalyst layers, and one or more hydrogen-permeable, intermetallic diffusion barriers deposited between the body-centered cubic metal layer and the one or more catalyst layers. The body-centered cubic metal layer can include a group 5 metal. The one or more hydrogen-permeable, intermetallic diffusion barriers can each include a group 4 nitride, which may be applied via reactive sputtering. The one or more catalyst layers can each include a platinum group metal. The composite metal membrane may be symmetric in configuration, with a first hydrogen-permeable, intermetallic diffusion barrier between the body-centered cubic metal layer and a first catalyst layer, and a second hydrogen-permeable, intermetallic diffusion barrier between the body-centered cubic metal layer and a second catalyst layer.

Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include an insulation base having insulating material and at least one passage that extends through the insulating material. In some embodiments, the at least one passage may be in fluid communication with a combustion region.

A hydrogen carbon cleaning method for a vehicle is provided, which includes the following steps. First, a reformer is provided. Then, high purity hydrogen is provided by the reformer. Next, a hydrogen carbon cleaning process is performed on a vehicle with the high purity hydrogen.

A hydrogen-selective membrane including a metal leaf applied to a substrate. A system and method for fabricating a hydrogen-selective membrane, including applying a metal leaf to a substrate, annealing the metal leaf, applying a hydrogen-permeable metal to the annealed metal leaf on the substrate, and annealing the hydrogen-permeable metal and the annealed metal leaf to give an alloy of the hydrogen-permeable metal and the metal leaf. A system and method for repairing a hydrogen-selective membrane having defects including applying a metal leaf to an external surface of membrane material of the hydrogen-selective membrane, annealing the metal leaf and metal of the membrane material to form an alloy of the metal leaf and the metal to repair the defects.

Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include frames with membrane support structures and/or may include a microscreen structure configured to prevent intermetallic diffusion.

The present invention relates to a method for preparing a hydrogen separation membrane capable of preventing the plating of Pd inside a porous support and a porous shielding layer when a separation membrane is prepared; a hydrogen separation membrane prepared therefrom; and a use thereof. In addition, the present invention relates to a device for preparing a hydrogen separation membrane; and a method for preparing a hydrogen separation membrane using the device, and in particular, relates to a device for preparing a hydrogen separation membrane capable of stably growing a Pd-containing separation membrane for hydrogen gas separation as a plating solution grows from the upper surface of a porous support to a uniform thickness by simply shielding the lower surface of the porous support when a hydrogen separation membrane is prepared using an electroless plating method. Furthermore, the present invention relates to a device for preparing a hydrogen separation membrane, and in particular, relates to a device for preparing a hydrogen separation membrane capable of stably growing a composite membrane for hydrogen gas separation as a plating solution grows from the top of a porous support to a uniform thickness by simply shielding the bottom of the porous support.

The invention provides a porous hybrid matrix membrane support having at least one porous mesh layer of mesh densified to form a membrane mesh support and at least one porous filament layer of filaments that are generally non-woven, densified to form a membrane filament support. The filament layer is densified to provide a sufficiently small crevice depth in the membrane filament support that can help protect a membrane layer on the membrane filament support from rupturing. The membrane mesh support and the membrane filament support with micro-smooth surfaces can be integrally joined by diffusion bonding to resist separation across the adjoining surfaces. The combined, diffusion bonded support of both types of layers provide structural support sufficient for high pressures and provide substantial uniform permeability across the face of the structural support.