A process for direct compression of hydrogen separated from a hydrocarbon source is described herein. The process comprises a first zone wherein a hydrocarbon reaction that produce hydrogen occurs, a ceramic proton conductor which under an applied electric field transport hydrogen from said first zone to said second zone, and a second zone where compressed hydrogen is produced. The heat energy generated by ohmic resistance in the membrane is partially recuperated as chemical energy in the hydrocarbon reforming process to generate hydrogen.

A self-healing ceramic ion-selective membrane assembly including a ceramic ion-selective membrane, and at least one additive layer. The at least one additive layer includes an ionic ceramic material which is porous or ion-selective. The at least one additive layer having a metal cation diffusivity higher than the metal cation diffusivity of the ceramic ion-selective membrane. When a defect occurs through the ceramic ion-selective membrane, metal cation transport will be enhanced by orders of magnitude towards and into the defect, driven by the chemical or electrical potential difference between the two sides of the membrane.

A hydrogen permeation membrane is provided that can include a carbon-based material (C) and a ceramic material (BZCYT) mixed together. The carbon-based material can include graphene, graphite, carbon nanotubes, or a combination thereof. The ceramic material can have the formula BaZr.sub.1-x-y-zCe.sub.xY.sub.yT.sub.zO.sub.3-?, where 0?x?0.5, 0?y?0.5, 0?z?0.5, (x+y+z)>0; 0???0.5, and T is Yb, Sc, Ti, Nb, Ta, Mo, Mn, Fe, Co, Ni, Cu, Zn, Ga, In, or a combination thereof. In addition, the BZYCT can be present in the C-BZCYT mixture in an amount ranging from about 40% by volume to about 80% by volume. Further, a method of forming such a membrane is also provided. A method is also provided for extracting hydrogen from a feed stream.

A direct air capture (DAC) reactor system is disclosed and comprises electrochemical cells. One or more of the electrochemical cells comprises a cathode, an anode, and an electrolyte membrane between the cathode and the anode. The electrolyte membrane is configured to transport carbonate ions and oxygenate ions from the cathode to the anode. Additional DAC reactor systems and methods of capturing carbon dioxide from a feedstream using the reactor systems are also disclosed.

The invention relates to a catalytic activation layer for use in oxygen-permeable membranes, which can comprise at least one porous structure formed by interconnected ceramic oxide particles that conduct oxygen ions and electronic carriers, where the surface of said particles that is exposed to the pores is covered with nanoparticles made from a catalyst, the composition of which corresponds to the following formula: A.sub.1-x-yB.sub.xC.sub.yO.sub.R where: A can be selected from Ti, Zr, Hf, lanthanide metals and combinations thereof; B and C are metals selected from Al, Ga, Y, Se, B, Nb, Ta, V, Mo, W, Re, Mn, Sn, Pr, Sm, Tb, Yb, Lu and combinations of same; and A must always be different from B. 0.01<x<0.5; 0<y<0.3.

A method is described of producing a catalyst-containing composite oxygen ion membrane and a catalyst-containing composite oxygen ion membrane in which a porous fuel oxidation layer and a dense separation layer and optionally, a porous surface exchange layer are formed on a porous support from mixtures of (Ln.sub.1?xA.sub.x).sub.wCr.sub.1?yB.sub.yO.sub.3?? and a doped zirconia. Adding certain catalyst metals into the fuel oxidation layer not only enhances the initial oxygen flux, but also reduces the degradation rate of the oxygen flux over long-term operation. One of the possible reasons for the improved flux and stability is that the addition of the catalyst metal reduces the chemical reaction between the (Ln.sub.1?xA.sub.x).sub.wCr.sub.1?yB.sub.yO.sub.3?? and the zirconia phases during membrane fabrication and operation, as indicated by the X-ray diffraction results.

A layered device is provided. The device includes a ceramic composite substrate layer and a hydrogen permeable layer. The ceramic composite substrate layer includes a metal oxide phase and ceramic proton conducting oxide phase. The substrate layer is dense upon sintering and has contiguous porosity upon reduction in reducing atmosphere. The hydrogen permeable layer includes a single metal, metal alloys or layers of different metals.

Reactor/separator elements for performing the generation and/or separation of hydrogen gas with improved efficiency have a central core and a separation layer that, in combination, define at least one spiral gas flow channel extending from one end of the central core to the opposite end of the central core. In use, the reactor/separator element may be placed in a housing which constrains gas on the outside of the reactor/separator element into the spiral channel defined by the outside of the separation layer.

A proton conducting ceramic membrane comprising a conducting layer, wherein said conducting layer comprises a mixture of a rare-earth tungstate as herein defined and a mixed metal oxide as herein defined. The invention also relates to a reactor comprising said membrane and the use of said membrane in a dehydrogenation process.

Non-oxidative direct methane conversion (NDMC) to value-added products, such as H.sub.2, C.sub.2 hydrocarbons, and aromatics, occurs within a reactor heated to an elevated temperature. The reactor can have a first volume, where a feed gas including methane is provided, separated from a second volume, where a sweep gas is provided, by a dense thin film membrane supported on a porous wall. The thin film membrane is a mixed ionic-electronic permeable membrane that allows H2 generated in the first volume to be transported to the second volume for removal by (or reaction with) the sweep gas. A catalyst can be provided in or adjacent to the first volume. For example, the catalyst can be a metal doped quartz material (e.g., Fe(c)SiO.sub.2) or a metal/zeolite material (e.g., Mo/ZSM5). Methane conversion and/or product selectivity in the reactor can be manipulated by control of gas flow rates, reaction temperatures, and/or feed and sweep gas compositions.