Patent classifications
B01D2255/1021
PHOTOCATALYTIC FILTRATION SYSTEM AND METHOD OF REDUCING HAZARDOUS GASES
The disclosure provides a system and a method for reducing hazardous gases, including PHGs, through one or more photocatalysts in a filter system. A microstructure of the photocatalytic filter can be formed using biological systems as a template for the photocatalysts to be deposited thereon. The biological system can be removed by heat, oxidation, or by chemical processes to leave the photocatalytic template as a filter for the gases. In various embodiments, multiple photocatalysts can be activated at different wavelengths to filter different gases, or multiple photocatalysts can be activated at the same wavelength to filter different gases, or a photocatalyst can be activated at different wavelengths to filter different gases, or some combination thereof. The activation can be sequential or concurrent. For multiple layers of photocatalysts, the sequence of the photocatalysts can be arranged to reduce damaging output from an upstream photocatalyst to one or more downstream photocatalysts.
APPLICATION OF SYNERGIZED-PGM WITH ULTRA-LOW PGM LOADINGS AS CLOSE-COUPLED THREE-WAY CATALYSTS FOR INTERNAL COMBUSTION ENGINES
Synergized platinum group metals (SPGM) with ultra-low PGM loadings employed as close-coupled (CC) three-way catalysts (TWC) systems with varied material compositions and configurations are disclosed. SPGM CC catalysts in which ZPGM compositions of binary or ternary spinel structures supported onto support oxides are coupled with commercialized PGM UF catalysts and tested under Federal Test Procedure FTP-75 within TGDI and PI engines. The performance of the TWC systems including SPGM CC (with ultra-low PGM loadings) catalyst and commercialized PGM UF catalyst is compared to the performance of commercialized PGM CC and PGM UF catalysts. The disclosed TWC systems indicate that SPGM CC TWC catalytic performance is comparable or even exceeds high PGM-based conventional TWC catalysts, with reduced tailpipe emissions.
METHOD FOR PRODUCING METAL CATALYST HAVING INORGANIC FILM DEPOSITED THEREON BY MEANS OF ALD PROCESS, AND METAL CATALYST HAVING IMPROVED ACTIVITY ACCORDING THERETO
A method for producing a metal catalyst having an inorganic film deposited thereon by means of an atomic layer deposition (ALD) process, and a metal catalyst according to the method are disclosed. More specifically, the method includes a step of inducing selective adsorption of reactants to a portion having a low coordination number on the surface of the catalyst in the ALD process, thereby being intended to induce interaction between the catalyst and an inorganic film layer and maximally secure active sites of the catalyst.
APPLICATION OF SYNERGIZED-PGM WITH ULTRA-LOW PGM LOADINGS AS UNDERFLOOR THREE-WAY CATALYSTS FOR INTERNAL COMBUSTION ENGINES
Synergized platinum group metals (SPGM) with ultra-low PGM loadings employed as underfloor (UF) three-way catalyst (TWC) systems with varied material compositions and configurations are disclosed. SPGM UF catalysts in which ZPGM compositions of binary and ternary spinel structures supported onto support oxides are coupled with commercialized PGM close-coupled (CC) catalysts and tested under Federal Test Procedure FTP-75 within TGDI and PI engines. The performance of the TWC systems including commercialized PGM CC and SPGM UF (with ultra-low PGM loadings) catalysts is compared to the performance of commercialized PGM CC and PGM UF catalysts. The disclosed TWC systems indicate that SPGM UF TWC catalytic performance is comparable or even exceeds high PGM-based conventional TWC catalysts, with reduced tailpipe emissions.
Catalyst system for lean gasoline direct injection engines
A lean gasoline exhaust treatment catalyst article is provided, the article comprising a catalytic material applied on a substrate, wherein the catalytic material comprises a first composition and a second composition, wherein the first and second compositions are present in a layered or zoned configuration, the first composition comprising palladium impregnated onto a porous refractory metal oxide material and rhodium impregnated onto a porous refractory metal oxide material; and the second composition comprising platinum impregnated onto a porous refractory metal oxide material. Methods of making and using such catalyst articles and the associated compositions and systems employing such catalyst articles are also described.
EXHAUST GAS PURIFICATION CATALYST FOR INTERNAL COMBUSTION ENGINE
An object of at least one embodiment of the present invention is to suppress poisoning due to phosphorus derived from engine oil, and effectively purify NOx discharged from the time of engine start up to a high load condition. In an exhaust gas purification catalyst for an internal combustion engine, a catalyst layer includes: a first catalyst layer exposed to an exhaust gas flow; and a second catalyst layer formed between the first catalyst layer and the substrate. A second catalyst upstream layer formed on an upstream side of the second catalyst layer with respect to the exhaust gas flow and a first catalyst downstream layer formed on a downstream side of the first catalyst layer with respect to the exhaust gas flow include at least one of palladium and platinum, as well as an oxygen storage material as the catalyst component. An amount of the oxygen storage material in the first catalyst downstream layer is larger than an amount of the oxygen storage material in the second catalyst upstream layer.
EXHAUST GAS PURIFICATION CATALYST FOR INTERNAL COMBUSTION ENGINE
An object is to provide an exhaust gas purification catalyst for an internal combustion engine that can achieve a higher exhaust gas purification performance and a higher engine output performance. A catalyst layer is disposed in an exhaust gas passage, formed on a surface of the substrate, and includes: a first catalyst layer exposed to an exhaust gas flow; and a second catalyst layer formed between the first catalyst layer and the substrate. A catalyst component supported on the first catalyst layer includes rhodium. A catalyst component supported on the second catalyst layer includes at least one of palladium and platinum. The first catalyst layer is formed such that a density of the rhodium supported thereon decreases in a step-like manner through a plurality of segment zones segmented along an exhaust gas flow direction, and the second catalyst layer is formed such that a density of the palladium or the platinum supported thereon decreases in a step-like manner through a plurality of segment zones segmented along the exhaust gas flow direction.
Exhaust System
An exhaust system for an internal combustion engine, the exhaust system comprising, a lean NO.sub.x trap, and a wall flow monolithic substrate having a pre-coated porosity of 40% or greater, and comprising an oxidation catalytic zone, the oxidation catalytic zone comprising a platinum group metal loaded on a first support, the first support comprising at least one inorganic oxide and a zinc compound.
Exhaust System
An exhaust system for an internal combustion engine, the exhaust system comprising, a lean NO.sub.x trap (LNT), a wall flow monolithic substrate having a NO.sub.x storage and reduction zone thereon, the wall flow monolithic substrate having a pre-coated porosity of 40% or greater, the NO.sub.x storage and reduction zone comprising a platinum group metal loaded on a first support, the first support comprising one or more alkaline earth metal compounds, a mixed magnesium/aluminium oxide, cerium oxide, and at least one base metal oxide selected the group consisting of copper oxide, manganese oxide, iron oxide and zinc oxide.
Methods of purifying a hydrogen gas stream containing hydrogen sulfide impurities
Methods for purifying a hydrogen gas stream are provided that can include: introducing the hydrogen gas stream into the hydrogen pumping cell, and collecting a purified hydrogen gas from the hydrogen pumping cell. The hydrogen gas stream can include hydrogen sulfide in an amount of about 10 ppm to about 1,000 ppm, and can have a relative humidity of about 0.1% or more at the operational temperature and pressure of the hydrogen pumping cell.