Patent classifications
B01D2255/1025
Catalyst article and the use thereof for filtering fine particles
The present invention provides catalyst article, and its use in an exhaust system for internal combustion engines, is disclosed. The catalyst article catalyst article comprises: a substrate which is a wall-flow filter having an inlet end and an outlet end and an axial length L therebetween, a plurality of inlet channels extending from the inlet end and a plurality of outlet channels extending from the outlet end, wherein the plurality of inlet channels comprise a first catalyst composition extending from the inlet or outlet end for at least 50% of L and the plurality of outlet channels comprise a second catalyst composition extending from the outlet or inlet end for at least 50% of L, wherein the first and second catalyst compositions overlap by at most 80% of L, and wherein the first and second catalyst compositions each independently comprise a particulate oxygen storage component (OSC) having a first D90 and a particulate inorganic oxide having a second D90 and: i) the first D90 is less than 1 micron and the second D90 is from 1 to 20 microns; or ii) the second D90 is less than 1 micron and the first D90 is from 1 to 20 microns.
Gasoline particulate filter
A catalytic wall-flow monolith filter having three-way catalytic activity for use in an emission treatment system of a positive ignition internal combustion engine comprising a porous filter substrate having a first face and a second face defining a longitudinal direction there between and first and second pluralities of channels extending in the longitudinal direction, wherein the first plurality of channels is open at the first face and closed at the second face and the channels of the first plurality of channels are defined in part by channel wall surfaces, wherein the second plurality of channels is open at the second face and closed at the first face and the channels of the second plurality of channels are defined in part by channel wall surfaces and wherein channel walls between the channel wall surfaces of the first plurality of channels and the channel wall surfaces of the second plurality of channels are porous, wherein a first on-wall coating comprising catalytic material having a layer thickness is present on at least the channel wall surfaces of the first plurality of channels, wherein the catalytic material on channel wall surfaces of the first plurality of channels comprises one or more platinum group metal selected from the group consisting of (i) rhodium (Rh) only; (ii) palladium (Pd) only; (iii) platinum (Pt) and rhodium (Rh); (iv) palladium (Pd) and rhodium (Rh); and (v) platinum (Pt), palladium (Pd) and rhodium (Rh) and a refractory metal oxide support, wherein: (i) an amount by weight of the one or more platinum group metal, per unit volume of the on-wall coating present on channel wall surfaces of the first plurality of channels varies continually along the longitudinal direction; and/or (ii) the layer thickness of the on-wall coating present on channel wall surfaces of the first plurality of channels varies continually along the longitudinal direction.
EXHAUST GAS PURIFICATION SYSTEM FOR A GASOLINE ENGINE
Subject of the invention is an exhaust gas purification system for a gasoline engine, comprising in consecutive order the following devices: a first three-way-catalyst (TWC1), a gasoline particulate filter (GPF) and a second three-way-catalyst (TWC2), wherein the wash coat load (WCL) of the TWC2 is greater than the WCL of the GPF, wherein the WCL is determined in g/l of the volume of the device,
The invention also relates to methods in which the system is used and uses of the system.
EXHAUST TREATMENT SYSTEM INCLUDING NICKEL-CONTAINING CATALYST
Methods are provided for emissions control of a vehicle. In one example, a catalyst may include a cerium-based support material and a transition metal catalyst loaded on the support material, the transition metal catalyst including nickel and copper, wherein nickel in the transition metal catalyst is included in a monatomic layer loaded on the support material. In some examples, limiting nickel to the monatomic layer may mitigate extensive transition metal catalyst degradation ascribed to sintering of thicker nickel washcoat layers. Further, by utilizing the cerium-based support material, side reactions involving nickel in the transition metal catalyst with other support materials may be prevented.
Dinuclear rhodium complex-doped platinum/hollow mesoporous silica sphere composite material, and preparation method and application thereof
The invention discloses a dinuclear rhodium complex-doped platinum/hollow mesoporous silica sphere composite material, and a preparation method and an application thereof. The preparation method comprises the following steps: preparing hollow mesoporous silica by a selective etching technology, uniformly distributed a precious metal platinum in the channels of the hollow mesoporous silica by using simple impregnation, and mixing the obtained catalyst with dinuclear rhodium complex adsorbed silica gel to obtain the composite material integrating a chromogenic probe with the catalyst. The preparation method is simple, and the chromogenic performance of the dinuclear rhodium complex material and catalysis performance of the catalyst can achieve simultaneous detection and catalyst of CO; and the dinuclear rhodium complex has obvious response to CO, and has chromogenic change in the presence of 50 ppm CO, and the product prepared through the preparation method has excellent CO detection and treatment properties, and highly facilitates industrial application.
EXHAUST GAS PURIFICATION SYSTEM FOR A GASOLINE ENGINE
Subject of the invention is an exhaust gas purification system for a gasoline engine, comprising in consecutive order the following devices: a first three-way-catalyst (TWC1), a gasoline particulate filter (GPF) and a second three-way-catalyst (TWC2), wherein the oxygen storage capacity (OSC) of the TWC2 is greater than the OSC of the GPF, wherein the OSC is determined in mg/l of the volume of the device.
The invention also relates to methods in which the system is used and uses of the system.
EXHAUST GAS PURIFICATION SYSTEM FOR A GASOLINE ENGINE
An exhaust gas purification system for a gasoline engine is described the system comprising in consecutive order the following devices: •a first three-way-catalyst (TWC1), a gasoline particulate filter (GPF) and a second three-way-catalyst (TWC2), •wherein the oxygen storage capacity (OSC) of the GPF is greater than the OSC of the TWC1, wherein the OSC is determined in mg/l of the volume of the device.
LAYERED TWC
The present invention relates to a three-way catalyst (TWC) for treatment of exhaust gases from internal combustion engines operated with a predominantly stoichiometric air/fuel ratio, so called spark ignited engines.
METHOD OF MANUFACTURING ELECTRICALLY HEATED CATALYST DEVICE, METAL THIN PLATE FOR ELECTRODE OF ELECTRICALLY HEATED CATALYST DEVICE, AND ELECTRICALLY HEATED CATALYST DEVICE
A method of manufacturing an electrically heated catalyst device includes preparation of a metal thin plate as a material of a metal electrode layer. The metal thin plate includes wiring portions, a base, a terminal portion, a second base, and a pseudo terminal portion. The method includes supplying current between the terminal portion and the pseudo terminal portion of the metal thin plate after fixing layers are formed; and forming the metal electrode layer by removing a portion of the metal thin plate between a smallest cross-sectional area portion and a distal end of the pseudo terminal portion through melting and cutting of the smallest cross-sectional area portion using the Joule heat generated by the supplied current. The smallest cross-sectional area portion is a part of the metal thin plate that has a smallest area in a cross section perpendicular to the extending direction of the wiring portions.
ELECTRICALLY HEATED CATALYST DEVICE
An electrically heated catalyst device includes a catalyst support, a low-potential-side electrode, and a high-potential-side electrode. In a case in which a current value between two electrodes, which are the low-potential-side electrode and the high-potential-side electrode, is gradually increased from 0, the current value between the two electrodes is referred to as an electrode fusing current value when, in each of the low-potential-side electrode and the high-potential-side electrode, a temperature of any section of the electrode first reaches a melting point of a material of the electrode. The low-potential-side electrode is configured to have a lower electrode fusing current value than the high-potential-side electrode.