B01D2255/20723

SCR with turbo and ASC/DOC close-coupled system

A catalyst article including a substrate with an inlet end and an outlet end, a first zone and a second zone, where the first zone comprises: a) an ammonia slip catalyst (ASC) bottom layer comprising a platinum group metal on a support; and b) an SCR layer comprising a second SCR catalyst, the SCR layer located over the ASC bottom layer; where the second zone comprises a catalyst (second zone catalyst) selected from the group consisting of a diesel oxidation catalyst (DOC) and a diesel exotherm catalyst (DEC); wherein the ASC bottom layer extends into the second zone; and where the first zone is located upstream of the second zone. The ASC bottom layer may include a blend of: (1) the platinum group metal on a support and (2) a first SCR catalyst.

Valve arrangement for split-flow close-coupled catalyst

An aftertreatment system includes a first exhaust gas path, a second exhaust gas path, and a selector valve configured to divert exhaust gas between the first exhaust gas path and the second exhaust gas path based on a temperature of the exhaust gas. The aftertreatment system also includes a controller programmed to control the selector valve such that the selector valve diverts at least a portion of the exhaust gas to the first exhaust gas path when the temperature of the exhaust gas is equal to or less than a predetermined temperature threshold and the selector valve diverts the exhaust gas to the second exhaust gas path when the temperature of the exhaust gas is greater than the predetermined temperature threshold. The first exhaust gas path includes a heater configured to heat the exhaust gas received in the first exhaust gas path.

Exhaust gas treatment system and method with non-thermal plasma generator
10828604 · 2020-11-10 · ·

An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine and a non-thermal plasma generator positioned in the exhaust gas pathway. The non-thermal plasma generator is configured to increase a proportion of nitrogen dioxide in the exhaust gas. The system also includes a first treatment element positioned in the exhaust gas pathway downstream of the non-thermal plasma generator and a second treatment element positioned in the exhaust gas pathway downstream of the first treatment element. At least one of the first treatment element or the second treatment element includes a combined selective catalytic reduction and diesel particulate filter (SCR+F) element.

Selective catalytic reduction process and off-line regeneration of deactivated catalyst of the process
10814278 · 2020-10-27 · ·

Presented is a process for the regeneration of a deactivated nitrogen oxide decomposition catalyst used for the selective catalytic reduction of nitrogen oxides contained in a flue gas stream.

A START-UP METHOD FOR A VEHICLE WITH A HYBRID PROPULSION SYSTEM
20200332730 · 2020-10-22 · ·

Start-up method for heating a selective catalytic reduction (SCR) module in a hybrid propulsion system of a vehicle, comprising an electric motor operatively connected to an internal combustion engine producing exhaust gas, both electric motor and internal combustion engine being operable to power said vehicle, and said internal combustion engine being in fluid communication with an exhaust aftertreatment system having an exhaust passage and comprising the SCR module, said SCR module being disposed in said exhaust passage downstream of said engine and said electric motor, the method comprising the steps of: operating the engine in a start-up mode with a torque restriction on the engine, allowing the SCR module to convert NOx emission; supplying a surplus amount of a reducing agent to the exhaust gas at a position between the engine and the SCR module, the surplus amount of the reducing agent being larger than a required amount of reducing agent for converting NOx emission from the engine; heating said SCR module to a working temperature; and terminating the start-up mode, thereby terminating the torque restriction on the engine and the supply of the surplus amount of the reducing agent.

ASC/DEC with rear-concentrated exotherm generation

A catalyst article including a substrate with an inlet side and an outlet side, a first zone and a second zone, where the first zone includes an ammonia slip catalyst (ASC) comprising a platinum group metal on a support and a first SCR catalyst; where the second zone includes a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and a diesel exotherm catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone may include a bottom layer with a blend of: (1) the platinum group metal on a support and (2) the first SCR catalyst; and a top layer comprising a second SCR catalyst, the top layer located over the bottom layer.

Catalyst article for use in an emission treatment system

A catalyst article for treating a flow of a combustion exhaust gas comprises: a catalytically active substrate comprising one or more channels extending along an axial length thereof through which, in use, a combustion exhaust gas flows, the one or more channels having a first surface for contacting a flow of combustion exhaust gas; wherein the substrate is formed of an extruded vanadium-containing SCR catalyst material, wherein a first layer is provided on at least a portion of said first surface, wherein the first layer comprises an ammonia slip catalyst composition comprising one or more platinum group metals supported on titania, a silica-titania mixed oxide, a CeZr mixed oxide, or a mixture thereof, and a second layer is provided on at least a portion of the first layer and comprises an SCR catalyst composition.

Catalyzed filters with end coating for lean engine exhaust
10792615 · 2020-10-06 · ·

Provided are catalyst articles, methods of manufacturing catalyst articles, and methods for controlling emissions in diesel engine exhaust streams with catalyst articles, where the emission treatment system of various embodiments effectively treats diesel engine exhaust with a catalyst article. In one or more embodiments, the catalyst articles have a platinum group metal end coating covering an outlet end surface of the catalytic article. In one or more embodiments, a method is provided where an applicator transfers a platinum group metal coating to an outlet end face of a catalytic article.

Ion exchanged synthetic phyllosilicate as SCR catalyst

The present disclosure is directed to SCR catalysts, methods for their manufacture, and methods of treating emissions in an exhaust stream with them. The SCR catalysts are produced from pillaring and ion exchanging synthetic phyllosilicates, particularly hydrothermally synthesized phyllosilicates.

Honeycomb filter

A honeycomb filter includes a plugged honeycomb structure body which has cell rows arranged along one direction in a cross section of the honeycomb structure body and including a first cell row constituted of inflow cells and a second cell row including outflow cells. A width P1 (mm) of the first cell row, a width P2 (mm) of the second cell row and a curvature radius R (m) of a curved shape of corner portions of a polygonal shape of each cell satisfy relations of Equations (1) and (2) below: Equation (1): 2100(P1/P2100)50, and Equation (2): 0.4(R/1000)/((P1+P2)/2)10020.