B01D2255/9032

Honeycomb catalytic converter

The present invention relates to a honeycomb catalytic converter, including: a honeycomb structured body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween; and Pd and Rh supported on the partition walls of the honeycomb structured body, wherein the honeycomb structured body is an extrudate containing a ceria-zirconia complex oxide and alumina, a Pd-carrying region where only Pd is supported is formed on the partition walls within a predetermined width from one end of the honeycomb structured body, and a Rh-carrying region where only Rh is supported is formed on the partition walls within a predetermined width from the other end of the honeycomb structured body, and the Pd-carrying region extends to at least 50% of the length of the honeycomb structured body, and the Rh-carrying region extends to at least 20% of the length of the honeycomb structured body.

AN EMISSION CONTROL CATALYST ARTICLE WITH PGM-GRADIENT ARCHITECTURE
20230147850 · 2023-05-11 ·

The presently invention provides an emission control catalyst article comprising a substrate, a bottom washcoat layer comprising a platinum group metal coated on the 60 to 100% length of the substrate, and a top washcoat layer comprising a platinum group metal coated on the 60 to 100% length of the substrate such that the top coat covers at least 60% of the length of the bottom washcoat layer, wherein at least a portion of the top washcoat layer, the bottom washcoat layer or both washcoat layers comprises a platinum group metal deposited within the said washcoat layer(s) with a platinum group metal gradient such that the PGM concentration in a top-most portion of the said washcoat layer is at least two time higher compared to the PGM concentration in a bottom-most portion of the said washcoat layer.

CATALYSTS FOR GASOLINE EXHAUST GAS TREATMENTS WITH IMPROVED AMMONIA EMISSION CONTROL

A three-way catalyst article with improved ammonia emission control, and its use in an exhaust system for gasoline engines, is disclosed. The catalyst article for treating exhaust gas from a gasoline engine comprising: a substrate comprising an inlet end, an outlet end with an axial length L; a first catalytic region beginning at the inlet end, wherein the first catalytic region comprises a first zeolite; and a second catalytic region beginning at the outlet end, wherein the second catalytic region comprises a second platinum group metal (PGM) component, a second oxygen storage capacity (OSC) material, and a second inorganic oxide; wherein the second PGM component is selected from the group consisting of palladium, platinum, rhodium and a combination thereof.

Layered TWC

The present invention relates to a three-way catalyst (TWC) for treatment of exhaust gases from internal combustion engines operated with a predominantly stoichiometric air/fuel ratio, so called spark ignited engines.

NITROUS OXIDE REMOVAL CATALYSTS FOR EXHAUST SYSTEMS

A nitrous oxide (N.sub.2O) removal catalyst composite is provided, comprising a N.sub.2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H.sub.2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H.sub.2-TPR). Methods of making and using the same are also provided.

A PROCESS FOR THE REMOVAL OF NOX AND DINITROGEN OXIDE IN PROCESS OFF-GAS
20230191325 · 2023-06-22 ·

Process for the removal of NOx (NO, NO2) and nitrous oxide (N2O) contained in a process off-gas comprising the steps of (a) adding an amount of a NOx reducing agent into the process off-gas;(b) in a first stage passing the process off-gas admixed with the reducing agent through a catalyst active in selective catalytic reduction of NOx with the reducing agent and providing an effluent gas comprising the nitrous oxide and residual amounts of reducing agent; and(c) in a second stage passing the effluent gas through a catalyst comprising a cobalt compound and being active in decomposition of nitrous oxide and oxidation of the residual amounts of the reducing agent.

Exhaust gas purification device

The exhaust gas purification device includes a substrate, a first catalyst layer, and a second catalyst layer. The substrate includes an upstream end, a downstream end, and a porous partition wall defining a plurality of cells extending between the upstream end and the downstream end. The plurality of cells include an inlet cell opening at the upstream end and sealed at the downstream end, and an outlet cell adjacent to the inlet cell sealed at the upstream end and opening at the downstream end. The first catalyst layer is disposed on a surface of the partition wall in an upstream region. In a downstream region, the second catalyst layer is disposed inside the partition wall, and a second catalyst-containing wall including the partition wall and the second catalyst layer has a porosity of 35% or more.

Enhanced soot oxidation on particulate filter using ceria-based catalyst and zone coating strategy

An improved SCRoF (selective catalytic reduction on filter) device for treating exhaust from an internal combustion engine. The filter has numerous entry and exit channels. Exhaust enters the entry channels and flows through side walls into the exit channels. Relative to the exhaust flow path, these side walls are coated on the downstream side with a ceria-based catalyst and on the upstream side with a Cu-zeolite catalyst. This allows the filter to optimally achieve both particulate matter oxidation and NOx reduction, respectively.

Exhaust system with a modified lean NOx trap

An exhaust system for treating an exhaust gas from an internal combustion engine is disclosed. The system comprises a modified lean NO.sub.x trap (LNT), a urea injection system, and an ammonia-selective catalytic reduction catalyst. The modified LNT comprises a first layer and a second layer. The first layer comprises a NO.sub.x adsorbent component and one or more platinum group metals. The second layer comprises a diesel oxidation catalyst zone and an NO oxidation zone. The diesel oxidation catalyst zone comprises a platinum group metal, a zeolite, and optionally an alkaline earth metal. The NO oxidation zone comprises a platinum group metal and a carrier. The modified LNT stores NO.sub.x at temperatures below about 200° C. and releases at temperatures above about 200° C. The modified LNT and a method of using the modified LNT are also disclosed.

MIXED METAL LARGE CRYSTAL MOLECULAR SIEVE CATALYST COMPOSITIONS, CATALYTIC ARTICLES, SYSTEMS AND METHODS
20170333883 · 2017-11-23 ·

Described are compositions and catalytic articles comprising both a first molecular sieve promoted with copper and a second molecular sieve promoted with iron, the first and second molecular sieves having a d6r unit and the first molecular sieves having cubic shaped crystals with an average crystal size of about 0.5 to about 2 microns. The weight ratio of the copper-promoted molecular sieve to the iron-promoted molecular sieve can be about 1:1 to about 4:1. The catalytic articles are useful in methods and systems to catalyze the reduction of nitrogen oxides in the presence of a reductant.