Patent classifications
B01D2255/9207
METHOD OF MAKING SSZ-13 ZEOLITES WITH HIGH ACIDITY AND LOW SILICA TO ALUMINA RATIO (SAR)
A method of forming an SSZ-13 zeolite in a hydrothermal synthesis yields an SSZ-13 zeolite that exhibits a silica to alumina (SiO.sub.2:Al.sub.2O.sub.3) molar ratio (SAR) that is less than 16:1; has a morphology that includes one or more of cubic, spheroidal, or rhombic particles with a crystal size that is in the range of about 0.1 micrometer (μm) to 10 μm. This SSZ-13 also exhibits a Brönsted acidity that is in the range of 2.0 mmol/g to 3.4 mmol/g as measured by ammonia temperature programmed desorption. A catalyst formed by substituting a metal into the framework of the zeolite provides for low temperature light-off of the NOx conversion reactions, while maintaining substantial performance at higher temperatures demonstrating hydrothermal stability.
Honeycomb filter
A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion. The partition wall defining outflow cells includes an exhaust-gas purifying catalyst at least at a part of a region of 0 to 80% of a thickness of the partition wall and includes a portion that does not include the exhaust-gas purifying catalyst in a region of exceeding 80% and being 100% or less of the thickness of the partition wall, and the partition wall defining the inflow cells is not loaded with the exhaust-gas purifying catalyst on the surface, or is loaded with the exhaust-gas purifying catalyst so that a percentage of a ratio of an area of a range loaded with the exhaust-gas purifying catalyst to a surface area of the partition wall defining the inflow cells is 10% or less.
Particulate Filter
Disclosed herein is a particulate filter for use in an emission treatment system of an internal combustion engine. The particulate filter provides high fresh filtration efficiency and has minimal to no impact on backpressures.
COMPOSITE, ZONED OXIDATION CATALYST FOR A COMPRESSION IGNITION INTERNAL COMBUSTION ENGINE
A compression ignition internal combustion engine (30) for a heavy-duty diesel vehicle comprising an exhaust system (32) comprising a composite oxidation catalyst (12, 42) and a soot filter substrate (44, 50) disposed downstream from the composite oxidation catalyst comprising: a substrate (5), preferably a honeycomb flow-through substrate monolith, having a total length L and a longitudinal axis and having a substrate surface extending axially between a first substrate end (I) and a second substrate end (O); two catalyst washcoat zones (1, 2) arranged axially in series on and along the substrate surface, wherein a first catalyst washcoat zone (1) having a length L.sub.1 and comprising a first catalyst washcoat layer (9), wherein L.sub.1<L, is defined at one end by the first substrate end (I) and at a second end by a first end (15) of a second catalyst washcoat zone (2) having a length L.sub.2 and comprising a second catalyst washcoat layer (11), wherein L.sub.2<L, wherein the second catalyst washcoat zone (2) is defined at a second end thereof by the second substrate end (O), and wherein the first substrate end (I) of the composite oxidation catalyst (12, 42) is oriented to an upstream side and wherein the first catalyst washcoat zone (1) comprises a first refractory metal oxide support material and two or more platinum group metal components supported thereon comprising both platinum and palladium at a weight ratio of platinum to palladium of <1; and the second catalyst washcoat zone (2) comprises a second refractory metal oxide support material and one or more platinum group metal components supported thereon; and a washcoat overlayer (G) extending axially from the first substrate end (I) comprising a particulate metal oxide having a loading of >48.8 g/l (>0.8 g/in.sup.3), wherein a total platinum group metal loading in the first catalyst washcoat zone (1) defined in grams of platinum group metal per litre of substrate volume (g/l) is greater than a total platinum group metal loading in the second catalyst washcoat zone (2) and wherein the first catalyst washcoat zone (1) comprises one or more first alkaline earth metal components, preferably barium, supported on the first refractory metal oxide support material.
Single atom metal doped ceria for CO oxidation and HC hydrogenation/oxidation
Novel doped oxide and mixed-oxide materials having a metal homogenously dispersed in the form of isolated metal ions throughout the oxide lattice and methods for making the same.
COMPOSITIONS CONTAINING ZIRCONIUM AND CERIUM AND METHODS FOR PREPARING SAME USING OXALIC ACID AND AN ALCOHOL
Disclosed herein are mixed oxide compositions comprising zirconium and cerium having a surprisingly small particle sizes. The compositions disclosed herein contain zirconium, cerium, optionally yttrium, and optionally one or more other rare earths other than cerium and yttrium. The compositions exhibit a particle size characterized by a D90 value of about 5 um to about 25 μm and a D99 value of about 5 μm to about 50 μm. Further disclosed are processes of producing these compositions using oxalic acid and an alcohol and heating in the process. The compositions can be used as a catalyst and/or part of an automobile exhaust system.
Supported catalyst for organic substance decomposition and organic substance decomposing apparatus
A supported catalyst for decomposing an organic substance that includes a carrier and catalyst particles supported on the carrier. The catalyst particles contain a perovskite-type composite oxide represented by A.sub.xB.sub.yM.sub.zO.sub.w, where A contains at least one of Ba and Sr, B contains Zr, M is at least one of Mn, Co, Ni, and Fe, y+z=1, x>1, z<0.4, and w is a positive value that satisfies electrical neutrality. An organic substance decomposition rate after the supported catalyst is subjected to a heat treatment at 950° C. for 48 hours is greater than 0.97 when the organic substance decomposition rate before the heat treatment is regarded as 1, and an amount of the catalyst particles peeled off when the supported catalyst is ultrasonicated in water at 28 kHz and 220 W for 15 minutes is less than 1 wt % of the catalyst particles before untrasonication.
Precious group metal on pyrochlore-phase ceria zirconia with superior oxygen storage capacity and TWC performance
Methods for preparing ceria-zirconia (CZO) materials calcined with precious group metals (PGM) include calcining a CZO material with PGM. The calcined CZO/PGM catalyst is reduced at a temperature of ≥1000° C. to ≤1100° C. for a time of ≥0.5 hour to 1 hour to form a (CZO/PGM)-pyrochlore catalyst. The (CZO/PGM)-pyrochlore catalyst exhibits superior oxygen storage capacity characteristics as a three-way catalyst in vehicle exhaust gas systems.
Organic matter decomposition catalyst, organic matter decomposition aggregate, and organic matter decomposition apparatus
An organic matter decomposition catalyst that contains a perovskite type complex oxide represented by A.sub.xB.sub.yM.sub.zO.sub.w, wherein A contains 90 at % or more of at least one element selected from the group consisting of Ba and Sr, B contains 80 at % or more of Zr, M is at least one element selected from the group consisting of Mn, Co, Ni, and Fe, y+z=1, x>1, z<0.4, and w is a positive value that satisfies electrical neutrality.
Composite photocatalyst structure, and photocatalytic filter and air purification device including the same
A composite photocatalyst, a photocatalytic filter for air purification, and an air purification device that includes the photocatalytic filter. The composite photocatalyst includes: a first metal oxide particle; and second metal oxide particles arranged on a surface of the first metal oxide particle, wherein specific surface area of the second metal oxide particles is greater than specific surface area of the first metal oxide particle, and bandgap energy of the second metal oxide particles is greater than bandgap energy of the first metal oxide particle. The composite photocatalyst structure may degrade and remove gaseous pollutants under room temperature and atmospheric pressure conditions. The composite photocatalyst may be applied to various indoor and outdoor air purification systems in the form of a photocatalytic filter.