B01J8/0492

REFINING APPARATUS AND REFINING METHOD OF WASTE PLASTIC PYROLYSIS OIL
20250230369 · 2025-07-17 ·

Provided is a refining apparatus of a waste plastic pyrolysis oil including a reactor where a waste plastic pyrolysis oil is introduced and hydrotreated, wherein the reactor includes Area 1 including a hydrotreating catalyst having a Mo content of 1 to 15 wt % with respect to the total weight; and Area 2 including a hydrotreating catalyst having a Mo content of 5 to 40 wt % and a Ni or Co content of 4 to 50 wt % with respect to the total weight, and the waste plastic pyrolysis oil is refined by passing through Area 1 and Area 2 sequentially.

Hydroalkylation of mononuclear aromatic hydrocarbons to mono cycloalkyl aromatic hydrocarbons

An aspect of the present disclosure relates to a process for preparing a composite hydroalkylation catalyst including: (a) effecting impregnation of a hydrogenation metal on an inorganic oxide to form a metal impregnated inorganic oxide; (b) effecting calcination of the metal impregnated inorganic oxide to obtain a calcined metal impregnated inorganic oxide; (c) preparing a composite mixture comprising a molecular sieve, the calcined metal impregnated inorganic oxide and a binder; (d) preparing an extruded catalyst; and (e) effecting calcination of the extruded catalyst to obtain the composite hydroalkylation catalyst. The composite hydroalkylation catalyst prepared using this process affords dramatic improvement in conversion of mononuclear aromatic hydrocarbon and the yield of the hydroalkyled mononuclear aromatic hydrocarbon (e.g. CHB).

Cooled axial flow converter

In a cooled axial flow converter, in which process gas passes from an outer annulus via a catalyst bed, wherein the process gas is converted to a product, to an inner centre tube, the catalyst bed comprises at least one module comprising at least one catalyst layer. Feed means are arranged to provide a flow of process gas from the outer annulus to an inlet part of one or more modules, and collector means are arranged to provide a flow of product stream of converted process gas, which has passed axially down the catalyst bed of one or more of the modules to the centre tube. At least one of the one or more modules comprises one or more cooling plates arranged to be cooled by a cooling fluid.

Use of top dividing wall in isomerization unit

The invention is directed to a combined naphtha hydrotreating (NHT) and isomerization process scheme, which includes dividing wall columns (DWC) that replace multiple distillation columns and allow optimized heat integration within the system. The disclosed design provides reductions in both capital and energy costs compared to conventional schemes.

PROCESS FOR HYDROTREATMENT OF MATERIALS FROM RENEWABLE SOURCES

A process for hydroprocessing a renewable feedstock involves introducing the renewable feedstock and hydrogen in a downward flow into a top portion of a fixed-bed reactor and distributing the downward flow to a top surface of a first catalyst bed in a manner such that the top surface is uniformly wetted across the reactor cross section. The feedstock then flows downwardly through the first catalyst bed, where it is reacted under hydroprocessing conditions sufficient to cause a reaction selected from the group consisting of hydrogenation, hydrodeoxygenation, hydrodenitrogenation, hydrodesulphurization, hydrodemetallization, hydrocracking, hydroisomerization, and combinations thereof. A hydrocarbon liquid separated from the reaction effluent is recycled to the renewable feedstock in a ratio of 0.4:1 to 1.8:1, based on the volume of the renewable feedstock.

Reverse flow reactors with selective flue gas cascade

Systems and methods are provided for improving the operation of groups of reverse flow reactors by operating reactors in a regeneration portion of the reaction cycle to have improved flue gas management. The flue gas from reactor(s) at a later portion of the regeneration step can be selectively used for recycle back to the reactors as a diluent/heat transport fluid. The flue gas from a reactor earlier in a regeneration step can be preferentially used as the gas vented from the system to maintain the desired volume of gas within the system. This results in preferential use of higher temperature flue gas for recycle and lower temperature flue gas for venting from the system. This improved use of flue gas within a reaction system including reverse flow reactors can allow for improved reaction performance while reducing or minimizing heat losses during the regeneration portion of the reaction cycle.

Reactor for polymerization process

In one embodiment, a reactor includes a reactor body and a reactor head. The reactor head has a reactor head body and one or more inlets disposed tangentially to the reactor head body. In one embodiment, a polymerization process for forming polymer includes introducing in a first direction a stream including a monomer. The stream and a catalyst system are flowed in a second direction through at least one internal heat exchanger. The second direction is substantially orthogonal to the first direction. The reaction zone includes at least one internal heat exchanger. At least a portion of the monomer of the stream is polymerized in the reaction zone to produce a polymer product. The polymer product is recovered from the reaction zone.

AMMONIA SYNTHESIS CONVERTER AND METHOD FOR SMALL PRODUCTION UNITS
20230264966 · 2023-08-24 ·

An ammonia synthesis converter for small production units which provides full access for routine maintenance and catalyst replacement while providing adequate catalyst pressure drop to ensure kinetic performance and reduce heat leak from the catalyst beds. A shell has a removable top head and an annular basket is removably mounted in the shell. First and second catalyst beds are disposed in the annular zone of the basket for axial down-flow in series. A quench gas is introduced into effluent from the first catalyst bed and the resulting mixture into a top of the second catalyst bed. A feed-effluent interchanger in the inner basket zone is adapted to receive effluent from the second catalyst bed and indirectly heat a feed to the first catalyst bed. Also, methods of operating and servicing the converter.

APPARATUS FOR DISTRIBUTING FLUID IN DOWNFLOW REACTORS

The present subject matter relates an apparatus (120) for distributing polyphasic fluid mixture to a catalyst bed in a downflow reactor (100). The apparatus (120) comprises a distributor tray (140) comprising a plurality of distributor units (150). The distributor unit (150) comprises an inner tube (210), an outer tube (220) disposed outside and concentric to the inner tube (210), a cover (346), a cap plate (350), and a gas inlet (358). The inner tube comprises a first aperture (314) to allow liquid to enter the inner tube (210) and a solid insert (326). The solid insert (326) forms a narrow passage (330). The outer tube (220) comprises a slot (338) to allow liquid from the distributor tray (140) to enter an annular portion (342).

Hydrogen generation systems

A method for producing hydrogen includes flowing a first gas along a bayonet flow path of a steam methane reformer (SMR) to produce a first product, including flowing the first gas through a foam disposed along the bayonet flow path; providing the first product produced in the SMR to an input of a water gas shift (WGS) reaction channel defined within a reaction tube of a WGS reactor; and flowing a second gas including the first product through the WGS reaction channel to produce a second product. Flowing the second gas includes flowing the second gas across a heat transfer material disposed in the WGS reaction channel to reduce the temperature of the flowing second gas; and flowing the second gas across a WGS catalyst disposed in the reaction channel.