Patent classifications
B01J8/065
PRE-COMBUSTION CO2 REMOVAL IN A NATURAL GAS FED STEAM METHANE REFORMER (SMR) BASED HYDROGEN PLANT
In a hydrocarbon-fed steam methane reformer hydrogen-production process and system, carbon dioxide is recovered in a pre-combustion context, and optionally additional amounts of carbon dioxide are recovered in a post-combustion carbon dioxide removal, to provide the improved carbon dioxide recovery or capture disclosed herein.
CATALYTIC REACTOR SYSTEM AND CATALYST FOR CONVERSION OF CAPTURED C02 AND RENEWABLE H2 INTO LOW-CARBON SYNGAS
The present invention describes an improved catalytic reactor system with an improved catalyst that transforms CO.sub.2 and low carbon H.sub.2 into low-carbon syngas with greater than an 80% CO.sub.2 conversion efficiency, resulting in the reduction of plant capital and operating costs compared to processes described in the current art. The inside surface of the adiabatic catalytic reactors is lined with an insulating, non-reactive surface which does not react with the syngas and effect catalyst performance. The improved catalyst is robust, has a high CO.sub.2 conversion efficiency, and exhibits little or no degradation in performance over long periods of operation. The low-carbon syngas is used to produce low-carbon fuels (e.g., diesel fuel, jet fuel, gasoline, kerosene, others), chemicals, and other products resulting in a significant reduction in greenhouse gas emissions compared to fossil fuel derived products.
Catalytic pyrolysis of polystyrene into aromatic rich liquid product using spherical catalyst
The present invention provides a process of catalytic depolymerization of polystyrene involving a spherical catalyst, an apparatus for carrying out the depolymerization, recovering the aromatic rich liquid product and recycling the catalyst without any decrease in the catalytic performance. Further, the present invention provides that the aromatic rich liquid product includes styrene, xylene, benzene, ethyl benzene, with styrene content greater than 65%. Additionally, the catalyst involved in the depolymerization process is a spherical catalyst that is easily recovered from coke/char formed during the process and is recycled and reused without any decrease in the catalytic performance.
Fixed-bed multi-tubular reactor for producing alkenyl acetate
A fixed-bed multi-tubular reactor for producing an alkenyl acetate by a gas phase catalytic oxidation reaction of a lower olefin, acetic acid and oxygen including a plurality of reaction tubes, a thermometer protection tube inserted into at least one of the plurality of reaction tubes, a thermometer inserted into the thermometer protection tube, and a shield disposed above the reaction tube into which the thermometer protection tube is inserted and attached to the thermometer protection tube, wherein an effective projection region of the shield entirely covers the inlet opening of the reaction tube into which the thermometer protection tube is inserted.
Reactor jacket design
Reactor systems, reactor coolant systems, and associated processes for polymerizing polyolefins are described. The reactor systems generally include a reactor pipe and a coolant system, in which the coolant system includes a jacket pipe surrounding at least a portion of the reactor pipe to form an annulus therebetween, at least one spacer coupling the jacket to the reactor pipe, and a coolant which flows through the annulus to remove heat from the reactor pipe. At least one of the external surface of the reactor pipe, the internal surface of the jacket, and at least one spacer, are independently modified, for example by polishing, coating, or reshaping, to reduce the fluid resistance of the coolant flow through the annulus.
PROCESS AND REACTOR FOR PRODUCING PHOSGENE
The invention relates to a process for producing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a catalyst in a reactor which comprises a plurality of parallel catalyst tubes which are filled with the catalyst and around which at least one fluid heat transfer medium flows, where a feed stream of a mixture of a chlorine input stream and a carbon monoxide input stream is fed into the catalyst tubes and is allowed to react to give a phosgene-comprising product gas mixture, wherein the reaction is carried out at an area load of more than 2.75 kg of phosgene/m2s. The invention also provides a reactor for carrying out the process.
Steam methane reformer hydrogen generation systems
A steam methane reformer (SMR) system includes an outer tube, wherein a first end of the outer tube is closed; an inner tube disposed in the outer tube, wherein a first end of the inner tube is open. A flow channel is defined within the inner tube and an annular space is defined between the outer tube and the inner tube, the flow channel being in fluid communication with the annular space. The SMR system includes a catalytic foam disposed in the annular space between the outer tube and the inner tube, the catalytic foam comprising a catalyst.
PROCESSES FOR PRODUCING SYNGAS STARTING FROM PRETREATED RECOVERY PLASTIC POLYMERS
A process for producing syngas from pre-treated recovery plastic polymers comprising:
a) gasifying said recovery pre-treated polymers according to the following reaction scheme R1:
[—CH.sub.2—]+H.sub.2O═CO+2H.sub.2; R1:
b) hydrogenating said pre-treated polymers to higher hydrocarbons and methane by using hydrogen produced in R1, according to the following reaction scheme R3:
[—CH.sub.2—].sub.n+H.sub.2═C.sub.nH.sub.(2n+2) R3:
wherein n is an integer of from 1 to 3, said reaction being optionally combined with oligomers and olefin formation reactions;
c) steam reforming of methane according to the following reaction scheme R4:
CH.sub.4+H.sub.2O═CO+3H.sub.2; R4:
and optionally
d) reforming reaction of methane according to the following reaction scheme R5:
CH.sub.4+CO.sub.2=2CO+2H.sub.2; R5:
said process being carried out in a plant (10), (20), (30), (40), (50) comprising a gasification section (11), (21), (31), (41), (51) and a reforming section (12), (22), (32), (42), (52) comprising a tube bundle (13), (23), (33), (43), (53) provided with a catalyst wherein,
i) said gasification (11), (21), (31) and reforming sections (12),(22), (32) are part of a sole reactive unit (10), (20), (30), or said gasification (41), (51) and reforming section (42), (52) are two physically distinct reactive units (40), (50),
ii) the gasification section (11), (21) or the reactive unit (41) provides respectively the energetical support to the reforming section (12), (22) or to the reforming reactive unit (42), thanks to the exothermic combustion reaction scheme R2:
[—CH.sub.2-]+1.5O.sub.2═CO.sub.2+H.sub.2O; R2:
or in alternative: the reforming section (
Reactor
Provided is a reactor that is capable of suppressing deformation and damage of catalyst grains due to contraction of a reaction tube after thermal expansion thereof. A reactor includes: a reaction tube A aligned in an up-down direction and having, in a bottom section thereof, a catalyst supporter receiving packed catalyst grains and allowing a processed gas to flow therethrough; and a burning unit configured to heat an outer face of the reaction tube A. The reaction tube A has a cylindrical catalyst support face U that is in contact with the catalyst grains in the reaction tube A and that have, in the up-down direction, a plurality of engaging recesses each capable of receiving a portion of the catalyst grain in contact with the catalyst support face in such a manner that the portion of the catalyst grain is fitted into the engaging recess.
REACTOR TUBE ASSEMBLY
The present invention relates to a reactor tube assembly comprising a reactor tube having a tube length and an inner surface, at least two tubular inserts each having an insert length and comprising i) a shell having an exterior portion at least partially contacting the inner surface of the reactor tube and ii) at least one fin projecting from the shell in a radial direction towards a center of said insert, wherein the inserts are positioned in the tube in a stacked manner such that the fins of the at least two inserts are offset in a longitudinal direction a particulate catalyst in contact with at least the shell and the fins of the inserts.