B01J8/067

PROCESS FOR CONVERTING ALKANES TO OLEFINS
20220267233 · 2022-08-25 · ·

A process and apparatus for converting an alkane to an olefin. In one embodiment, the process involves oxidative coupling of an alkane, e.g., methane, with an oxidant, such as air, to produce an olefin having twice the number of carbon atoms as the alkane, e.g., ethylene. In another embodiment, the process involves oxidative dehydrogenation of an alkane, e.g., ethane, with an oxidant to form an olefin having the same number of carbon atoms as the alkane, e.g., ethylene. The process involves passing a flow of the oxidant from a first flow passage through a porous medium; diffusing a flow of the alkane from a second flow passage into the porous medium; and contacting the reactant alkane and the oxidant in the presence of a catalyst within the porous medium to produce the olefin.

Steam reformers, modules, and methods of use

The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst. The disclosure is also directed to methods of producing a hydrogen reformate utilizing the steam reformers, comprising the steps of combusting a combustible mixture in a burner to produce a combustion exhaust that interacts with the steam reactor module(s) through surface to surface radiation and convection heat transfer, and reforming a hydrocarbon fuel mixed with steam in the steam reformers to produce a hydrogen-containing reformate. The present disclosure is further directed to reactor modules for use with the above steam reformers and methods of producing a hydrogen reformate.

SHELL-AND-MULTI-TRIPLE CONCENTRIC-TUBE REACTOR AND HEAT EXCHANGER

The present disclosure relates to a shell-and-multi-triple concentric-tube reactor and a shell-and-multi-triple concentric-tube heat exchanger, and to a shell-and-multi-triple concentric-tube reactor and a shell-and-multi-triple concentric-tube heat exchanger which provide a new type of reactor and heat exchanger, thereby maximizing catalyst performance and improving performance of the reactor by optimizing heat exchange efficiency and a heat flow, uniformly distributing a reactant, and increasing a flow rate of the reactant, and accordingly making the reactor and the heat exchanger compact.

SHELL-AND-MULTI-DOUBLE CONCENTRIC-TUBE REACTOR AND HEAT EXCHANGER

The present disclosure relates to a shell-and-multi-double concentric-tube reactor and a shell-and-multi-double concentric-tube heat exchanger, and to a shell- and-multi-double concentric-tube reactor and a shell-and-multi-double concentric-tube heat exchanger which provide a new type of reactor and a heat exchanger, thereby maximizing catalyst performance and improving performance of the reactor by optimizing heat exchange efficiency and a heat flow, uniformly distributing a reactant, and increasing a flow rate of the reactant, and accordingly making the reactor and the heat exchanger compact.

PLANT AND METHOD FOR CHEMICAL LOOPING OXIDATION-REDUCTION COMBUSTION OF A GASEOUS HYDROCARBON FEEDSTOCK WITH CATALYTIC PRE-REFORMING OF THE FEED

The invention relates to a plant and to a method for chemical looping oxidation-reduction combustion of a gaseous hydrocarbon feed, for example natural gas essentially containing methane. According to the invention, catalytic pre-reforming of the feed is performed in a pre-reforming zone comprising a fixed reforming catalyst, while benefiting from a heat transfer between the reduction or oxidation zone of the chemical loop and the pre-reforming zone adjoining the reduction or oxidation zone. Pre-reforming zone (130) and oxidation zone (110) or pre-reforming zone (130) and reduction zone (120) are thus thermally integrated within the same reactor (100) while being separated by at least one thermally conductive separation wall (140).

Catalyst Arrangement With Optimized Void Fraction For The Production Of Phthalic Acid Anhydride

The invention relates to a catalyst arrangement for preparing phthalic anhydride by gas-phase oxidation of aromatic hydrocarbons, which comprises a reactor having a gas inlet end for a feed gas and a gas outlet end for a product gas and also a first catalyst zone made up of catalyst bodies and at least one second catalyst zone made up of catalyst bodies, where the first catalyst zone is arranged at the gas inlet end and the second catalyst zone is arranged downstream of the first catalyst zone in the gas flow direction and the length of the first catalyst zone in the gas flow direction is less than the length of the second catalyst zone in the gas flow direction, characterized in that the first catalyst zone has a higher gap content compared to the second catalyst zone.

Process for producing methanol by multistage synthesis

Proposed is a process for producing methanol from synthesis gas by means of multi-stage, for example 2-stage, heterogeneously catalyzed methanol synthesis, wherein the methanol product formed in every synthesis stage is removed by condensation and the remaining residual gas is applied to the downstream synthesis stage or after removal of a purge stream recycled to the first synthesis stage as a recycle stream. According to the invention a substream is removed from the synthesis gas fresh gas and introduced into the second methanol synthesis reactor as a bypass stream.

METHOD OF LOADING A TUBULAR REACTOR WITH A CATALYST TUBE ASSEMBLY, AND A CATALYST TUBE ASSEMBLY FOR A TUBULAR REACTOR

Method of loading a tubular reactor with a catalyst tube assembly, method of unloading a catalyst tube assembly from a tubular reactor, and catalyst tube assembly for a tubular reactor, such as a steam reformer, comprising an outer reactor tube having an inlet end and an outlet end opposite the inlet end, and including an inwardly protruding element; a centering assembly including an inner tube having an inlet end and an outlet end; a tubular boundary having a closed end and an open end.

PROCESS OF STEAM REFORMING WITH LOW CARBON DIOXIDE EMISSIONS
20220234019 · 2022-07-28 ·

A steam reforming process to produce synthesis gas from hydrocarbons comprises: a first steam reforming step, wherein a gas stream of hydrocarbon feedstock is supplied into a first reforming section comprising at least a first gas heated reformer, where steam reforming reactions take place forming a partially reformed effluent; a second steam reforming effluent, wherein the partially reformed effluent leaving the first reforming section is supplied to a second steam reforming section comprising at least a second reformer, where in a radiant chamber outside the tubes, an air combustion takes place; the second reformer is a gas heated reformer.

HEAT TRANSFER ELEMENTS
20220234017 · 2022-07-28 · ·

A method for enhancing the heat transfer performance of a vertical tubular reactor by adding heat transfer elements inside the reactor tubes. Such heat transfer elements have two or more substantially curved legs of equal length with no cross fins, each with a foot that engages the inside wall of the tube, and can optionally have two or more substantially curved sub-legs that do not engage the wall of the tube.