The invention provides an improved system for separation technology intended to reduce unwanted catalyst/thermal reactions by minimizing contact of the hydrocarbons and the catalyst within the reactor.

The invention provides an improved system for separation technology intended to reduce unwanted catalyst/thermal reactions by minimizing contact of the hydrocarbons and the catalyst within the reactor.

The present invention describes a packing with a three-dimensional structure which is particularly suited to creating homogenous and anisotropic mixing between the gas phase and a dispersed solid phase moving in counter-current flow. Application of this packing to the stripper of fluidized catalytic cracking units.

The present invention describes a packing with a three-dimensional structure which is particularly suited to creating homogenous and anisotropic mixing between the gas phase and a dispersed solid phase moving in counter-current flow. Application of this packing to the stripper of fluidized catalytic cracking units.

In the hydrochlorination reaction, silicon tetrachloride (STC), metallurgical silicon, and hydrogen are converted to trichlorosilane (TCS) at about 540° C. Previously, a pilot-scale reactor was used to study the yield of TCS produced by the hydrochlorination reaction. The yield observed by experimentation compared favorably with a scalable mathematical model developed to predict the rate of TCS conversion. The model predicted that 90% of the final amount of TCS produced was achieved after the reactant gas traveled a quarter of the vertical distance in the reaction section of the reactor. The pilot-scale reactor was shortened to verify the model predictions. In addition, some catalytic effects on the reaction were studied.

A spin contactor is provided for contacting a particulate with a fluid. The spin contactor has a containment section that may contain the particulate, a fluid inlet, and a fluid outlet. The containment section comprises an upper particulate separator, a lower particulate separator, and a conical wall. In most cases, the spin contactor includes a shaft to be operatively coupled to a means for spinning the spin contactor. The fluid is drawn upwardly through the fluid inlet to contact the particulate and then expelled through the fluid outlet. A process of treating a fluid composition is provided by sending the fluid composition through the spin contactor comprising particulates.

A spin contactor is provided for contacting a particulate with a fluid. The spin contactor has a containment section that may contain the particulate, a fluid inlet, and a fluid outlet. The containment section comprises an upper particulate separator, a lower particulate separator, and a conical wall. In most cases, the spin contactor includes a shaft to be operatively coupled to a means for spinning the spin contactor. The fluid is drawn upwardly through the fluid inlet to contact the particulate and then expelled through the fluid outlet. A process of treating a fluid composition is provided by sending the fluid composition through the spin contactor comprising particulates.

A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.

A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.

An oxygen gas stream is distributed to a spent catalyst stream through an oxygen nozzle of an oxygen gas distributor and a fuel gas stream is distributed to the spent catalyst stream through a fuel nozzle of a fuel gas distributor. An oxygen gas jet generated from said oxygen nozzle and a fuel gas jet generated from said fuel gas nozzle have the same elevation in the regenerator. In a regenerator, an oxygen gas distributor and a fuel gas distributor may be located in a mixing chamber. A fuel outlet of a fuel nozzle of the fuel gas distributor may be within a fifth of the height of the mixing chamber from an oxygen outlet of an oxygen nozzle of the oxygen gas distributor. In addition, clear space is provided between a fuel gas nozzle on a fuel gas distributor and a closest oxygen nozzle on an oxygen gas distributor.