The presently disclosed subject matter relates to systems and methods for catalyst regeneration. In particular, the presently disclosed subject matter provides for an integrated fluidized bed reactor and catalyst regeneration system to minimize hydrocarbon accumulation. In one embodiment, the presently disclosed subject matter provides for a fluidized bed reactor unit including a catalyst riser having a partially perforated surface in close proximity to a reactor stripper.

Provided is a method for converting waste plastic pyrolysis oil into light olefins with a high yield. The method includes: (1) inputting waste plastic pyrolysis oil into a reactor; (2) allowing the waste plastic pyrolysis oil to react in the reactor in the presence of a catalytic cracking catalyst containing a first metal and a second metal to form a product; and (3) recovering light olefins by separating the catalytic cracking catalyst and oil from the product obtained in step (2).

Methods and apparatus for fluid catalytic cracking (FCC) of a hydrocarbon feedstock includes a first reactor (1), a second reactor (2), and a regenerator assembly (3) shared and connected with the two reactors. The regenerator assembly (3) includes a regenerator vessel which has a partition (17) dividing the regenerator vessel into a first subunit (18) and a second subunit (19); a plurality of regenerator inlets for receiving a first spent catalyst and second spent catalyst by the first subunit (18) and the second subunit (19); a plurality of regenerator inlet for receiving a first spent catalyst and a second spent catalyst by the first subunit (18) and the second subunit (10) respectively; an air controller (15) to allow for has flow to an air distributor (16) for supply of the gas to the first subunit (18) and the second subunit (19) to combust coke deposited on the first and the second spent catalyst, separately, to a desired degree to generate a fully and a partially regenerated catalyst.

A contact chamber in which a bed of fluid treatment media is fully fluidized by using a fluidizer. The fluidizer may be, for example, an internal or external eductor that acts as a pump for a media and fluid mixture to boost fluid flow and generate recirculation that keeps the media suspended in the fluid or an arrangement of nozzles, mixing blades, pumps, baffles, or irregular cross-sectional shapes (or combinations of any of these) to promote fully fluidizing the media in the chamber and causing the media to recirculate within the chamber.

The invention is a method for chemical looping (CLC) oxidation-reduction combustion of liquid hydrocarbon feedstocks carried out in a fluidized bed. A liquid hydrocarbon feedstock (2) is partly vaporized on contact with a hot particle solid (1) to form a partly vaporized liquid feedstock and to form coke on the solid prior to contacting partial vaporized liquid feedstock (19) with a redox active mass of particles (12) to achieve combustion of the partially vaporized liquid feed (19). The hot solid particles can notably be from a second fluidized-bed particle circulation loop.

Embodiments of the present disclosure relate to a powder bed including at least one pair of plates including a horizontally swinging perforated plate and a static perforated plate inside a packed bed or a moving bed that is aerated from below. In some embodiments, the swinging perforated plate may be configured to move horizontally relative to a horizontal plane so as to transmit a horizontal swinging motion to the powder. In some embodiments, the powder bed including the at least one pair of plates may improve uniform gas-solid contact in packed beds, moving beds, or multi-stage fluidized beds using highly cohesive, easily consolidated, or compacted powder. Further, in some embodiments, the powder bed may decrease consolidation and compaction of the powder in the powder bed.

Systems and methods for producing light olefins wherein a feed stream comprising naphtha is flowed into a reaction unit comprising a fast fluidized bed reactor coupled to and in fluid communication with a riser reactor. The fast fluidized bed reactor comprises baffles therein to minimize backmixing therein to maximize the production of light olefins. The effluent from the fast fluidized bed reactor is further flowed to the riser reactor. The lift gas, which can comprise nitrogen, methane, flue gas, or combinations thereof, is injected in the reaction united via a sparger. Effluent of the riser reactor is separated in a product separation unit to produce a product stream comprising light olefins and spent catalyst. Spent catalyst is further stripped by a stripping gas comprising methane, nitrogen, flue gas, or combinations thereof. Stripped spent catalyst is regenerated to produce regenerated catalyst, which is subsequently flowed to the fast fluidized bed reactor.

Provided is a method for converting waste plastic pyrolysis oil into light olefins with a high yield. The method includes (1) putting waste plastic pyrolysis oil into a reactor; (2) allowing the waste plastic pyrolysis oil to react in the reactor in the presence of a catalytic cracking catalyst containing (a) a compound of an alkali metal or a compound of an alkaline earth metal and (b) a zeolite to form a product; and (3) recovering light olefins by separating the catalytic cracking catalyst and oil from the product obtained in step (2).

A reactor configuration is proposed for selectively converting gaseous, liquid or solid fuels to a syngas specification which is flexible in terms of H.sub.2/CO ratio. This reactor and system configuration can be used with a specific oxygen carrier to hydro-carbon fuel molar ratio, a specific range of operating temperatures and pressures, and a co-current downward moving bed system. The concept of a CO.sub.2 stream injected in-conjunction with the specified operating parameters for a moving bed reducer is claimed, wherein the injection location in the reactor system is flexible for both steam and CO.sub.2 such that, carbon efficiency of the system is maximized.

An apparatus which is an integral hardware consisting of an annular downer reactor and a concentric upflow riser regenerator for catalytic cracking of hydrocarbon feed to is disclosed. The annular downer reactor terminates in annular stripper which is also concentric with the regenerator. The regenerator, reactor and stripper are in fluid connection with each other. The apparatus is highly compact and provides efficient contact between circulating catalyst and hydrocarbon feed. The proposed hardware includes a novel radial distributor for providing improved control and radial distribution of catalyst inside the downflow reactor. The radial distributor has equal numbers of stationary and movable parts placed one after another to cover the entire annular opening at the bottom of the regenerated catalyst vessel. The radial distributor is concentric with regenerator and located between the catalyst holding vessel and the reactor. A process for catalytic cracking using the invented apparatus is also disclosed.