A system and method for startup of a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. In some embodiments, during startup the second reactor temperature control path is configured to allow the temperature of a second reactor to rise due to the heat of the exothermic polymerization reaction occurring within reactor until reaching a predetermined setpoint temperature. In other embodiments, during startup a first reactor temperature control path is configured to include a heat exchanger used as a cooler, and a second reactor temperature control path is configured to include a heat exchanger used as a heater, to raise the temperature of the second reactor until reaching a predetermined setpoint temperature.

A system and method for startup of a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. In some embodiments, during startup the second reactor temperature control path is configured to allow the temperature of a second reactor to rise due to the heat of the exothermic polymerization reaction occurring within reactor until reaching a predetermined setpoint temperature. In other embodiments, during startup a first reactor temperature control path is configured to include a heat exchanger used as a cooler, and a second reactor temperature control path is configured to include a heat exchanger used as a heater, to raise the temperature of the second reactor until reaching a predetermined setpoint temperature.

The invention relates to continuous polymerization apparatus comprising a tubular reactor with a continuous loop section (32), a secondary line section (33) and a pigging system (39) that allows for cleaning of both sections of the reactor in a single continuous pass without manual removal of the pig.

A system and method for a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. The shared temperature control path is configured to combine and process coolant return streams, and to provide coolant supply for the first reactor temperature control path and the second reactor temperature control path.

A system and method for startup of a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. In some embodiments, during startup the second reactor temperature control path is configured to allow the temperature of a second reactor to rise due to the heat of the exothermic polymerization reaction occurring within reactor until reaching a predetermined setpoint temperature. In other embodiments, during startup a first reactor temperature control path is configured to include a heat exchanger used as a cooler, and a second reactor temperature control path is configured to include a heat exchanger used as a heater, to raise the temperature of the second reactor until reaching a predetermined setpoint temperature.

Provided herein is a method for operating a slurry polymerization reaction system to reduce, inhibit, and/or prevent fouling in the polymer recovery and separation apparatus, including one or more portions of a high pressure flash tank. The method generally comprises polymerizing a monomer feed in a slurry polymerization reactor in the presence of catalyst and diluent to produce a polymerization effluent; continuously discharging at least a portion of said polymerization effluent from the reactor through a discharge valve; combining a catalyst poison stream with the polymerization effluent downstream of said discharge valve, wherein the catalyst poison stream comprises a catalyst poison that is a gas at standard conditions; and flashing the combination of polymerization effluent and catalyst poison stream in a first flash tank.

A system and method for a polyolefin reactor temperature control system having a first reactor temperature control path, a second reactor temperature control path, and a shared temperature control path. The shared temperature control path is configured to combine and process coolant return streams, and to provide coolant supply for the first reactor temperature control path and the second reactor temperature control path.

A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.

A system and method for discharging a transfer slurry from a first polymerization reactor through a transfer line to a second polymerization reactor, the transfer slurry including at least diluent and a first polyethylene. A product slurry is discharged from the second polymerization reactor, the product slurry including at least diluent, the first polyethylene, and a second polyethylene. The velocity, pressure drop, or pressure loss due to friction in the transfer line is determined, and a process variable adjusted in response to the velocity, pressure drop, or pressure loss not satisfying a specified value.

A method is described that includes contacting an olefin with a catalyst in a polymerization reactor, polymerizing at least a portion of the olefin to form an alpha olefin reaction product, detecting a condition within the polymerization reactor, determining an average temperature of at least one olefin product particle based on the condition, determining an operating particle temperature threshold using a foul curve, comparing the average temperature of the polymer particle to the operating particle temperature threshold, changing one or more operating parameters in response to the comparing, and maintaining the average temperature of the olefin polymer particle at or below the operating particle temperature threshold in response to changing the one or more operating parameters. The alpha olefin reaction product includes a plurality of olefin polymer particles, and the polymerization reactor includes a reaction mixture that includes the olefin, the catalyst, a diluent, and the alpha olefin reaction product.