This invention relates to a supported catalyst for synthesizing ammonia (NH3) from nitrogen gas (N2) and hydrogen gas (H2), method of making the support, and methods of decorating the support with the catalyst.

A catalyst-containing ceramic dust filter for off-gas or exhaust gas cleaning is prepared by a method comprising the steps of making a water-based impregnation slurry, which comprises a catalytically effective amount of at least one catalytically active metal and an oxide support, to form a catalytically active metal oxide support, impregnating the filter substrate with the impregnation slurry, spraying from the inside to control the amount of liquor while leaving the outer few millimeters of the filter wall dry, and drying the impregnated filter. The impregnated filter is preferably dried by using microwave energy.

A catalyst-containing ceramic dust filter for off-gas or exhaust gas cleaning is prepared by a method comprising the steps of making a water-based impregnation slurry, which comprises a catalytically effective amount of at least one catalytically active metal and an oxide support, to form a catalytically active metal oxide support, impregnating the filter substrate with the impregnation slurry, spraying from the inside to control the amount of liquor while leaving the outer few millimeters of the filter wall dry, and drying the impregnated filter. The impregnated filter is preferably dried by using microwave energy.

The present disclosure describes hybrid binary catalysts (HBCs) that can be used as engine aftertreatment catalyst compositions. The HBCs provide solutions to the challenges facing emissions control. In general, the HBCs include a porous primary catalyst and a secondary catalyst. The secondary catalyst partial coats the surfaces (e.g., the internal porous surface and/or the external surface) of the primary catalyst resulting in a hybridized composition. The synthesis of the HBCs can provide a primary catalyst whose entire surface, or portions thereof, can be coated with the secondary catalyst.

The present disclosure describes hybrid binary catalysts (HBCs) that can be used as engine aftertreatment catalyst compositions. The HBCs provide solutions to the challenges facing emissions control. In general, the HBCs include a porous primary catalyst and a secondary catalyst. The secondary catalyst partial coats the surfaces (e.g., the internal porous surface and/or the external surface) of the primary catalyst resulting in a hybridized composition. The synthesis of the HBCs can provide a primary catalyst whose entire surface, or portions thereof, can be coated with the secondary catalyst.

A photocatalyst according to the present invention has a structure in which the titanium dioxide doped with the transition metals is supported on the support such that a band gap thereof is low and a specific surface area thereof is high, thereby exhibiting an excellent photocatalytic activity even in a visible light region and providing an excellent effect of adsorbing an organic compound and removing the same even under a condition in which light is not emitted.

A photocatalyst according to the present invention has a structure in which the titanium dioxide doped with the transition metals is supported on the support such that a band gap thereof is low and a specific surface area thereof is high, thereby exhibiting an excellent photocatalytic activity even in a visible light region and providing an excellent effect of adsorbing an organic compound and removing the same even under a condition in which light is not emitted.

A vanadium-based catalyst comprises an active phase carried on a carrier. The active phase comprises vanadium oxide, potassium sulfate, sodium sulfate, and assistants. The carrier comprises ultra-large-pore silicon dioxide and diatomite, the average pore size of the ultra-large-pore silicon dioxide ranges from 100 nm to 500 nm, and the diatomite is a refined diatomite having a silicon dioxide content of higher than 85% after refinement. The preparation method for the vanadium-based catalyst comprises: 1) mixing potassium vanadium and potassium hydroxide, and allowing a prepared mixed solution and sulfuric acid to carry out a neutralization reaction; and 2) mixing a neutralization reaction product in step 1) with the carrier and sodium sulfate, and carrying out rolling, band extrusion, drying and roasting to prepare the vanadium-based catalyst, assistant compounds being added in step 1) and/or step 2).

A vanadium-based catalyst comprises an active phase carried on a carrier. The active phase comprises vanadium oxide, potassium sulfate, sodium sulfate, and assistants. The carrier comprises ultra-large-pore silicon dioxide and diatomite, the average pore size of the ultra-large-pore silicon dioxide ranges from 100 nm to 500 nm, and the diatomite is a refined diatomite having a silicon dioxide content of higher than 85% after refinement. The preparation method for the vanadium-based catalyst comprises: 1) mixing potassium vanadium and potassium hydroxide, and allowing a prepared mixed solution and sulfuric acid to carry out a neutralization reaction; and 2) mixing a neutralization reaction product in step 1) with the carrier and sodium sulfate, and carrying out rolling, band extrusion, drying and roasting to prepare the vanadium-based catalyst, assistant compounds being added in step 1) and/or step 2).

Shaped porous carbon products and processes for preparing these products are provided. The shaped porous carbon products can be used, for example, as catalyst supports and adsorbents. Catalyst compositions including these shaped porous carbon products, processes of preparing the catalyst compositions, and various processes of using the shaped porous carbon products and catalyst compositions are also provided.