A catalyst for decomposition of hydrocarbons that is hard to cause deterioration of catalytic properties and suitable for producing hydrogen in a highly efficient manner for a long period is provided. The catalyst for the decomposition of hydrocarbons includes a nickel-containing layer exposed on a support layer selected from the group consisting of iron, cast iron, steel, copper, nickel, copper alloy, and iron nickel alloy. The catalyst for decomposition of hydrocarbons is produced by contacting a raw material of the catalyst with methane gas at an elevated temperature of 800° C. for 4 to 72 hours with an average residence time beyond 14 minutes. The catalyst further includes an interlayer comprising copper between the support layer and the nickel-containing layer, or the support layer is copper or copper alloy.

A catalyst for decomposition of hydrocarbons that is hard to cause deterioration of catalytic properties and suitable for producing hydrogen in a highly efficient manner for a long period is provided. The catalyst for the decomposition of hydrocarbons includes a nickel-containing layer exposed on a support layer selected from the group consisting of iron, cast iron, steel, copper, nickel, copper alloy, and iron nickel alloy. The catalyst for decomposition of hydrocarbons is produced by contacting a raw material of the catalyst with methane gas at an elevated temperature of 800° C. for 4 to 72 hours with an average residence time beyond 14 minutes. The catalyst further includes an interlayer comprising copper between the support layer and the nickel-containing layer, or the support layer is copper or copper alloy.

This invention is related to an additive composition comprising metal-based quantum clusters (QCs) dispersed in a hydrocarbon medium. The additive composition is useful as a fuel additive, as it acts as a combustion improver for liquid and gaseous fuels. The invention describes a process for the synthesis of the additive composition comprising metal-based materials in atomic cluster form in hydrocarbon dispersible medium. The stable liquid dispersion of the QC has been doped into the hydrocarbon fuels at required concentrations. The measurable flame temperature of the fuels, e.g., commercial LPG on burner has been observed to increase by at least 60-80° C. The flame with high heat through put can be used for efficient cooking, heating, annealing and other high thermal applications. The additive composition may also be used to improve the fuel economy of the liquid hydrocarbon fuels.

In accordance with the present invention, there is provided a process for producing hydrogen and graphitic carbon from a hydrocarbon gas comprising: contacting at a temperature between 600° C. and 1000° C. the catalyst with the hydrocarbon gas to catalytically convert at least a portion of the hydrocarbon gas to hydrogen and graphitic carbon, wherein the catalyst is a low grade iron oxide.

In accordance with the present invention, there is provided a process for producing hydrogen and graphitic carbon from a hydrocarbon gas comprising: contacting at a temperature between 600° C. and 1000° C. the catalyst with the hydrocarbon gas to catalytically convert at least a portion of the hydrocarbon gas to hydrogen and graphitic carbon, wherein the catalyst is a low grade iron oxide.

The present invention relates to a method of producing a porous composite comprising single-atom metal catalysts and nitrogen atoms by using a hierarchical carbon material from a carbon dioxide-containing gas. According to the present invention, a composite material is produced by producing a porous carbon material using nanosized templates and carbon dioxide, producing carbon nanotubes from the composite material through a self-templating process, and adding single-atom catalysts to the carbon nanofibers. In addition, it is possible to produce a composite having significantly improved porous characteristics and electrochemical properties by nitrogen atom doping using a nitrogen precursor. The produced composite may be easily applied to a high-energy storage device such as a lithium-sulfur battery.

Disclosed are a catalyst for preparing hydrocarbons from carbon dioxide by one-step hydrogenation and a method for preparing same. The catalyst includes nano-metal oxides and hierarchical zeolites, where the mass fraction of the nano-metal oxides in the catalyst is 10%-90%, and the mass fraction of the hierarchical zeolites in the catalyst is 10%-90%. The catalyst has excellent catalytic performance, good reaction stability and high selectivity for desired products, and in the hydrocarbons, C.sub.2.sup.=-C.sub.4.sup.= reach up to 80%, C.sub.5+ reach up to 80%, and aromatics reach up to 65%.

Disclosed are a catalyst for preparing hydrocarbons from carbon dioxide by one-step hydrogenation and a method for preparing same. The catalyst includes nano-metal oxides and hierarchical zeolites, where the mass fraction of the nano-metal oxides in the catalyst is 10%-90%, and the mass fraction of the hierarchical zeolites in the catalyst is 10%-90%. The catalyst has excellent catalytic performance, good reaction stability and high selectivity for desired products, and in the hydrocarbons, C.sub.2.sup.=-C.sub.4.sup.= reach up to 80%, C.sub.5+ reach up to 80%, and aromatics reach up to 65%.

In a first stage of a methane conversion system, at least some methane (CH.sub.4) in an input gas flow stream can be converted into C.sub.2 hydrocarbons, hydrogen gas (H.sub.2), and aromatics to provide a first processed stream. The conversion can be direct non-oxidative methane conversion (DNMC). At least some of the aromatics can be removed from the first processed stream to provide a second processed stream. In a second stage of the methane conversion system, at least some of the H.sub.2 can be removed from the second processed stream to provide a recycle stream. The recycle stream can be returned to the first stage of the methane conversion system for further conversion of methane and removal of aromatics and H.sub.2 products.

In a first stage of a methane conversion system, at least some methane (CH.sub.4) in an input gas flow stream can be converted into C.sub.2 hydrocarbons, hydrogen gas (H.sub.2), and aromatics to provide a first processed stream. The conversion can be direct non-oxidative methane conversion (DNMC). At least some of the aromatics can be removed from the first processed stream to provide a second processed stream. In a second stage of the methane conversion system, at least some of the H.sub.2 can be removed from the second processed stream to provide a recycle stream. The recycle stream can be returned to the first stage of the methane conversion system for further conversion of methane and removal of aromatics and H.sub.2 products.