A method for producing a catalyst or catalyst precursor is described including: applying a slurry of a particulate catalyst compound in a carrier fluid to an additive layer manufactured support structure to form a slurry-impregnated support, and drying and optionally calcining the slurry-impregnated support to form a catalyst or catalyst precursor. The mean particle size (D50) of the particulate catalyst compound in the slurry is in the range 1-50 μm and the support structure has a porosity ≧0.02 ml/g.

A process to synthesize a catalyst performing Water-Gas shift reaction at a temperature more than 300° C. using a precursor having general formula [(Cu, Zn).sub.1−x (Al, M).sub.x (OH).sub.2].sup.x+ (A.sup.n−.sub.x/n).kH.sub.2O with M=Al, La, Ga or In, A=CO.sub.3, 0.33<x<0.5, 1<n<3.

A process to synthesize a catalyst performing Water-Gas shift reaction at a temperature more than 300° C. using a precursor having general formula [(Cu, Zn).sub.1−x (Al, M).sub.x (OH).sub.2].sup.x+ (A.sup.n−.sub.x/n).kH.sub.2O with M=Al, La, Ga or In, A=CO.sub.3, 0.33<x<0.5, 1<n<3.

An improved SCRoF (selective catalytic reduction on filter) device for treating exhaust from an internal combustion engine. The filter has numerous entry and exit channels. Exhaust enters the entry channels and flows through side walls into the exit channels. Relative to the exhaust flow path, these side walls are coated on the downstream side with a ceria-based catalyst and on the upstream side with a Cu-zeolite catalyst. This allows the filter to optimally achieve both particulate matter oxidation and NOx reduction, respectively.

An improved SCRoF (selective catalytic reduction on filter) device for treating exhaust from an internal combustion engine. The filter has numerous entry and exit channels. Exhaust enters the entry channels and flows through side walls into the exit channels. Relative to the exhaust flow path, these side walls are coated on the downstream side with a ceria-based catalyst and on the upstream side with a Cu-zeolite catalyst. This allows the filter to optimally achieve both particulate matter oxidation and NOx reduction, respectively.

The present invention addresses to a method of preparing steam reforming catalysts, of the eggshell type, using a solution of glycerin, in polar solvent, preferably water, to occupy the pores of a support. Next, the solvent is removed and the support is impregnated with a nickel salt solution, which may contain promoters such as rare earths. The steps can be repeated until the desired content of the active phase and promoters is reached.

According to various aspects and exemplary embodiments of the present disclosure, ultra-small catalyst particles having extremely high reactivity may be synthesized in single-atom or single-molecule state. When the ultra-small-sized single-atom or single-molecule catalyst is used, the use of metal raw materials can be minimized and, at the same time, catalytic activity may be maximized through maximized reactivity of the single-atom or single-molecule catalyst.

Disclosed is a process for the preparation of 1,3,3,3-tetrafluoropropene, comprising: (a) a compound having the formula CF.sub.3-xCl.sub.xCHClCHF.sub.2-yCl.sub.y and in the presence of a compound catalyst, undergoes, through n serially-connected reactors, gas-phase fluorination with hydrogen fluoride, producing 1,2,3-trichloro-1,1,3-trifluoropropane, and 1,2-dichloro-1,1,3,3-tetrafluoropropane; in said formula, x=1, 2 or 3; y=1 or 2, and 3≦x+y≦5; (b) 1,2,3-trichloro-1,1,3-trifluoropropane, and 1,2-dichloro-1,1,3,3-tetrafluoropropane undergo, in the presence of a dehalogenation catalyst, gas-phase dehalogenation with hydrogen, producing 3-chloro-1,3,3-trifluoropropene, and 1,1,3,3-tetrafluoropropene; (c) 3-chloro-1,3,3-trifluoropropene and 1,1,3,3-tetrafluoropropene undergo, in the presence of a fluorination catalyst, gas-phase fluorination with hydrogen fluoride, producing 1,3,3,3-tetrafluoropropene. The present invention is primarily used to produce 1,3,3,3-tetrafluoropropene.

Pyrochlore-based solid mixed oxide materials suitable for use in catalysing a hydrocarbon reforming reaction are disclosed, as well as methods of preparing the materials, and their uses in hydrocarbon reforming processes. The materials contain a catalytic quantity of inexpensive nickel and exhibit catalytic properties in dry reforming reactions that are comparable—if not better—than those observed using expensive noble metal-containing catalysts. Moreover, the Pyrochlore-based solid mixed oxide materials can be used in low temperature dry reforming reactions, where other catalysts would become deactivated due to coking. Accordingly, the catalytic materials represent a sizeable development in the industrial-scale reforming of hydrocarbons.

Pyrochlore-based solid mixed oxide materials suitable for use in catalysing a hydrocarbon reforming reaction are disclosed, as well as methods of preparing the materials, and their uses in hydrocarbon reforming processes. The materials contain a catalytic quantity of inexpensive nickel and exhibit catalytic properties in dry reforming reactions that are comparable—if not better—than those observed using expensive noble metal-containing catalysts. Moreover, the Pyrochlore-based solid mixed oxide materials can be used in low temperature dry reforming reactions, where other catalysts would become deactivated due to coking. Accordingly, the catalytic materials represent a sizeable development in the industrial-scale reforming of hydrocarbons.