The present disclosure relates to yolk-shell structured catalysts having compositions that can be particularly useful in the dry reforming of methane. These catalysts can demonstrate long-term stability that would be an advantage in industrial applications such as mitigating fossil fuel plant emissions. Example catalysts can include a yolk containing nickel (Ni) or nickel oxide (NiO), platinum (Pt) or platinum oxide (PtO.sub.2), and a third material (M3) such as a cerium oxide (CeO.sub.x). The shell can be formed of a ceramic such as silica and is generally a porous material that can support the yolk.

Described is a method for the preparation of a reforming catalyst. The method comprises: (a) depositing a metal precursor on a porous support by wet impregnation, wherein the porous support is selected from the group consisting of a fumed silica, a fumed metal oxide, and combinations thereof; (b) drying the porous support after depositing the metal precursor to form a powder; (c) adding additional porous support to the powder to form a diluted powder; and (d) pressing the diluted powder to form pellets.

Systems and methods of synthesizing nanoparticles on substrates using rapid, high temperature thermal shock. A method involves depositing micro-sized particles or salt precursors on a substrate, and applying a rapid, high temperature thermal shock to the micro-sized particles or the salt precursors to become nanoparticles on the substrate. A system may include a rotatable member that receives a roll of a substrate sheet having micro-sized particles or salt precursors; a motor that rotates the rotatable member so as to unroll the substrate; and a thermal energy source that applies a short, high temperature thermal shock to the substrate. The nanoparticles may be metallic, ceramic, inorganic, semiconductor, or compound nanoparticles. The substrate may be a carbon-based substrate, a conducting substrate, or a non-conducting substrate. The high temperature thermal shock process may be enabled by electrical Joule heating, microwave heating, thermal radiative heating, plasma heating, or laser heating.

Method for preparing a catalyst comprising a bimetallic active phase made of nickel and copper, and a support comprising a refractory oxide, comprising the following steps: a step of bringing the support into contact with a solution containing a nickel precursor is carried out; a step of bringing the support into contact with a solution containing a copper precursor is carried out; a step of drying the catalyst precursor at a temperature lower than 250° C. is carried out; the catalyst precursor obtained is supplied to a hydrogenation reactor, and a step of reduction by bringing said precursor into contact with a reducing gas at a temperature lower than 200° C. for a period greater than or equal to 5 minutes and less than 2 hours is carried out.

A method of forming a catalyst is provided herein. The method comprises combining a binder, a support, and an active metal to form a slurry composition. The method further comprises applying the slurry composition using an additive manufacturing process to form a green part. The method further comprises exposing the green part to heat at a temperature of from about 10° C. to about 150° C. to form the hardened part. The method further comprises applying a ceramic-based coating material to the hardened part to form the catalyst.

Described herein are catalysts and methods for converting waste biogas (e.g., a mixture of carbon dioxide and methane) into useful products. In some embodiments, the biogas is converted into a highly purified methane, that can be further processed to generate fuel products, including recycled natural gas (RNG) and liquid fuels. The described catalysts and methods may be advantageous over conventional methods, including by reducing catalyst costs, decreasing temperature requirements and/or providing higher purity products by reducing carbon dioxide and carbon monoxide in product streams.

The present invention provides a process for preparing a catalyst precursor, said process comprising the steps of (i) providing Pt.sub.aX.sub.b alloy particles on a support material and (ii) applying a shell of X to the Pt.sub.aX.sub.b alloy particles to provide a catalyst precursor comprising particles having a Pt.sub.aX.sub.b core and an X shell. The ratio of a to b is in the range of and including 10:1 to 1:2.5 and X is Co, Ni, Y, Gd, Sc or Cu. Also provided is a process for preparing a catalyst material.

The present invention relates to a process for continuous hydrogenation of a nitro compound to the corresponding amine in a liquid reaction mixture comprising the nitro compound in a reaction chamber in the presence of a supported catalyst which comprises as the active component at least one element from groups 7 to 12 of the periodic table of the elements, wherein ammonia is added to the reaction chamber during the hydrogenation.

An improved process and catalyst system for making a base oil product and for reducing base oil aromatics content, while also providing good product yields. The process and catalyst system generally involves the use of a bimetallic SSZ-91 catalyst by contacting the catalyst with a hydrocarbon feedstock to provide dewaxed base oil products.

Ceramic compositions with catalytic activity are provided, along with methods for using such catalytic ceramic compositions. The ceramic compositions correspond to compositions that can acquire increased catalytic activity by cyclic exposure of the ceramic composition to reducing and oxidizing environments at a sufficiently elevated temperature. The ceramic compositions can be beneficial for use as catalysts in reaction environments involving swings of temperature and/or pressure conditions, such as a reverse flow reaction environment. Based on cyclic exposure to oxidizing and reducing conditions, the surface of the ceramic composition can be converted from a substantially fully oxidized state to various states including at least some dopant metal particles supported on a structural oxide surface.