A dehydrochlorination process is disclosed. The process involves contacting R.sub.fCHClCH.sub.2Cl with a chromium oxyfluoride catalyst in a reaction zone to produce a product mixture comprising R.sub.fCCl═CH.sub.2, wherein R.sub.f is a perfluorinated alkyl group.

A method for activating a chromia-based catalyst for fluorination and/or hydrofluorination comprises the steps of: a) optionally drying the catalyst at a temperature of from 100° C. to 400° C.; b) treating the catalyst with a composition comprising HF at a temperature of from 100° C. to about 500° C.; c) treating the catalyst with a composition comprising an oxidant and optionally HF at a temperature of from about 100° C. to about 500° C.

This disclosure relates to SA alkylation reactor systems. The reactor system involves a closed reactor vessel comprising a shell, a vapor outlet, and an emulsion outlet. The reactor system also involves a distributor located at the lower portion of the reactor vessel, a mixer fluidly connected with the distributor, and an emulsion pump fluidly connected with the mixer and the emulsion outlet, wherein the emulsion pump is located outside the reactor vessel. This disclosure also relates to a split SA alkylation reactor system wherein a single horizontal reactor vessel is divided to accommodate two reactor systems. This disclosure also relates to alkylation processes using the reactor systems. This disclosure also relates to methods of converting an HF alkylation unit to a SA alkylation unit. This disclosure also relates to converted SA alkylation units and alkylation processes performed in the converted SA alkylation units.

This disclosure relates to SA alkylation reactor systems. The reactor system involves a closed reactor vessel comprising a shell, a vapor outlet, and an emulsion outlet. The reactor system also involves a distributor located at the lower portion of the reactor vessel, a mixer fluidly connected with the distributor, and an emulsion pump fluidly connected with the mixer and the emulsion outlet, wherein the emulsion pump is located outside the reactor vessel. This disclosure also relates to a split SA alkylation reactor system wherein a single horizontal reactor vessel is divided to accommodate two reactor systems. This disclosure also relates to alkylation processes using the reactor systems. This disclosure also relates to methods of converting an HF alkylation unit to a SA alkylation unit. This disclosure also relates to converted SA alkylation units and alkylation processes performed in the converted SA alkylation units.

A method of chlorinating a antimony fluorohalide catalyst is disclosed. In one embodiment the method comprises contacting an antimony fluorohalide catalyst that contains one or more fluorines with a regenerating agent chosen from 2-chloro-3,3,3-trifluoropropene (1233xf), 1,1,1,3-tetrachloropropane (250fb), 2-chloro-1,1,1,2-tetrafluoropropane (HCFC-244bb) and combinations of 1233xf, 250fb, and 244bb, under conditions effective to exchange at least one fluorine in the antimony fluorohalide catalyst with chlorine. The method can be used to regenerate spent antimony fluorohalide catalyst, for example regenerating SbCl.sub.5 from SbF.sub.5.

Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of washing the bound zeolite base in the presence of an alkali metal, prior to impregnating the bound zeolitic support with the transition metal. Alkali metals such as potassium and cesium may be used.

Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of washing the bound zeolite base in the presence of an alkali metal, prior to impregnating the bound zeolitic support with the transition metal. Alkali metals such as potassium and cesium may be used.

Methods of making polyisobutylene and catalyst systems are described. Polyisobutylene compositions and catalyst system compositions are also described. In some embodiments, a method of making a catalyst system includes: providing a support material comprising one or more ion exchange resins; dehydrating the support material; and forming a catalyst system by adding to the support material (a) a mixture comprising BF.sub.3, (b) a mixture comprising BF.sub.3 and a complexing agent, or (c) both. In some embodiments, a method of making a polymer composition includes providing a catalyst system comprising: (a) a support material comprising one or more ion exchange resins, and (b) BF.sub.3; providing a feedstock comprising isobutylene; forming a reaction mixture comprising the feedstock and the catalyst system; contacting the isobutylene with the catalyst system; and obtaining a polymer composition.

Methods of making polyisobutylene and catalyst systems are described. Polyisobutylene compositions and catalyst system compositions are also described. In some embodiments, a method of making a catalyst system includes: providing a support material comprising one or more ion exchange resins; dehydrating the support material; and forming a catalyst system by adding to the support material (a) a mixture comprising BF.sub.3, (b) a mixture comprising BF.sub.3 and a complexing agent, or (c) both. In some embodiments, a method of making a polymer composition includes providing a catalyst system comprising: (a) a support material comprising one or more ion exchange resins, and (b) BF.sub.3; providing a feedstock comprising isobutylene; forming a reaction mixture comprising the feedstock and the catalyst system; contacting the isobutylene with the catalyst system; and obtaining a polymer composition.

A catalyst for producing light aromatics with heavy aromatics, a method for preparing the catalyst, and a use thereof are disclosed. The catalyst comprises a carrier, component (1), and component (2), wherein component (1) comprises one metal element or more metal elements selected from a group consisting of Pt, Pd, Ir, and Rh, and component (2) comprises one metal element or more metal elements selected from a group consisting of IA group, IIA group, IIIA group, IVA group, IB group, IIB group, IIIB group, IVB group, VB group, VIB group, VIIB group, La group, and VIII group other than Pt, Pd, Ir, and Rh. The catalyst can be used for producing light aromatics with heavy aromatics, whereby heavy aromatics hydrogenation selectivity and light aromatics yield can be improved.