B01J29/042

Composite hierarchical zeolite catalyst for heavy reformate conversion to xylenes

A method of producing a hierarchical zeolite composite catalyst is provided. The method includes dissolving, in an alkaline solution and in the presence of a surfactant, a catalyst precursor comprising mesoporous zeolite to yield a dissolved zeolite solution, where the mesoporous zeolite comprises large pore ZSM-12 and medium pore ZSM-5. The method also includes condensing the dissolved zeolite solution to yield a solid zeolite composite from the dissolved zeolite solution and heating the solid zeolite composite to remove the surfactant. The method further includes impregnating the solid zeolite composite with one or more active metals selected from the group consisting of platinum, rhenium, rhodium, molybdenum, nickel, tungsten, chromium, ruthenium, gold, and combinations thereof to yield impregnated solid zeolite composite and calcining the impregnated solid zeolite composite to produce the hierarchical zeolite composite catalyst. The hierarchical zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase.

Processes of producing catalysts

A process of producing a catalyst comprises forming mesoporous beta zeolite particles, impregnating mesoporous beta zeolite particles with a metal and phosphorus to produce a metal and phosphorus impregnated zeolite, and incorporating the metal and phosphorus impregnated zeolite with clay and alumina to produce the catalyst. The forming step comprises converting a crystalline beta zeolite to a non-crystalline material with reduced silica content relative to the crystalline beta zeolite, and crystalizing the non-crystalline material to produce mesoporous beta zeolite particles.

OLEFIN AROMATIZATION CATALYST, PREPARATION METHOD AND USE THEREOF, AND LOW-CARBON OLEFIN AROMATIZATION PROCESS

The present discloses an aromatization catalyst, preparation process and application thereof and a low-carbon olefin aromatization process. The aromatization catalyst comprises a microporous material, a binder and a modifier; the microporous material is a zeolite molecular sieve, the binder is alumina, the modifier is phosphorus, and the molar ratio of the aluminum element in the binder to the phosphorus element is more than or equal to 1 and less than 5; the ratio of the acidity of the strongly acidic sites to the acidity of the weakly acidic sites of the olefin aromatization catalyst is less than 1.

MOLECULAR SIEVE HAVING MESOPORES, PREPARATION METHOD THEREFOR, AND APPLICATION THEREOF

A molecular sieve has a silica/alumina molar ratio of 100-300, and has a mesopore structure. One closed hysteresis loop appears in the range of P/P.sub.0=0.4-0.99 in the low temperature nitrogen gas adsorption-desorption curve, and the starting location of the closed hysteresis loop is in the range of P/P.sub.0=0.4-0.7. The catalyst formed from the molecular sieve as a solid acid not only has a good capacity of isomerization to reduce the freezing point, but also can produce a high yield of the product with a lower pour point. The process for preparing the catalyst involves steps including crystallization, filtration, calcination, and hydrothermal treatment.

Hydrocracking catalyst based on hierarchically porous beta zeolite and method of preparing the same and method of preparing bio-jet fuel from triglyceride-containing biomass using the same

The present invention relates to a hydrocracking catalyst based on hierarchically porous beta-zeolite, a method of preparing the same, and a method of producing bio-jet fuel from triglyceride-containing biomass by use of the hydrocracking catalyst, and includes methods comprising preparing a hydrocracking catalyst by supporting a metallic active component on a hierarchically porous beta-zeolite support, and converting n-paraffins, produced from triglyceride-containing biomass, into bio-jet fuel by hydrocracking in the presence of the prepared hydrocracking catalyst. When the hydrocracking catalyst based on hierarchically porous beta-zeolite is used, the residence time of the reactant and the product in the zeolite crystals may be reduced due to additional mesopores formed in the zeolite, and thus bio-jet fuel may be produced in high yield from n-paraffin feedstock produced from triglyceride-containing biomass.

Sequential impregnation for noble metal alloy formation

Methods are provided for forming noble metal catalysts comprising both platinum and a second Group VIII metal, such as palladium, with improved aromatic saturation activity. Instead of impregnating a catalyst with both platinum and another Group VIII metal at the same time, a sequential impregnation can be used, with the Group VIII metal being impregnated prior to platinum. It has been discovered that by forming a Group VIII metal-impregnated catalyst first, and then impregnating with platinum, the distribution of platinum throughout the catalyst can be improved. The improved distribution of platinum can result in a catalyst with enhanced aromatic saturation activity relative to a catalyst with a similar composition formed by simultaneous impregnation.

SEQUENTIAL IMPREGNATION FOR NOBLE METAL ALLOY FORMATION
20200108375 · 2020-04-09 ·

Methods are provided for forming noble metal catalysts comprising both platinum and a second Group VIII metal, such as palladium, with improved aromatic saturation activity. Instead of impregnating a catalyst with both platinum and another Group VIII metal at the same time, a sequential impregnation can be used, with the Group VIII metal being impregnated prior to platinum. It has been discovered that by forming a Group VIII metal-impregnated catalyst first, and then impregnating with platinum, the distribution of platinum throughout the catalyst can be improved. The improved distribution of platinum can result in a catalyst with enhanced aromatic saturation activity relative to a catalyst with a similar composition formed by simultaneous impregnation.

SCR METHOD FOR REDUCING OXIDES OF NITROGEN AND METHOD FOR PRODUCING A CATALYST FOR SUCH METHOD
20200018210 · 2020-01-16 ·

A method of reducing nitrogen oxides in exhaust gas of an internal combustion engine by selective catalytic reduction (SCR) comprises contacting the exhaust gas also containing ammonia and oxygen with a catalytic converter comprising a catalyst (2) comprising at least one crystalline small-pore molecular sieve catalytically active component (Z.sub.M,I) having a maximum ring opening of eight tetrahedral basic building blocks, which crystalline small-pore molecular sieve catalytically active component (Z.sub.M,I) comprising mesopores.

ZEOLITES THAT INCLUDE TRANSITION METALS AND METHODS FOR MAKING SUCH

Embodiments of the present disclosure relate to zeolites and method for making such zeolites. According to embodiments disclosed herein, a zeolite may have a microporous framework including a plurality of micropores having diameters of less than or equal to 2 nm and a plurality of mesopores having diameters of greater than 2 nm and less than or equal to 50 nm. The microporous framework may include an MFI framework type. The microporous framework may include silicon atoms, aluminum atoms, oxygen atoms, and transition metal atoms. The transition metal atoms may be dispersed throughout the entire microporous framework.

Phosphorus-containing rare-earth-containing MFI structure molecular sieve rich in mesopore, preparation method, and catalyst containing same and application thereof

A rare earth- and phosphorus-containing molecular sieve of MFI structure rich in mesopores has a ratio of n(SiO.sub.2)/n(Al.sub.2O.sub.3) of more than 15 and less than 70. The molecular sieve has a content of phosphorus of 1-15 wt %, calculated as P.sub.2O.sub.5 and based on the dry weight of the molecular sieve. The content of the supported metal in the molecular sieve is 1-10 wt % supported metal M1 and 0.1-5 wt % supported metal M2 based on the oxide of the supported metal and the dry weight of the molecular sieve. The supported metal M1 is one or two selected from lanthanum and cerium, and the supported metal M2 is one selected from iron, cobalt, nickel, copper, manganese, zinc, tin, bismuth and gallium; the volume of mesopores in the molecular sieve represents 40-70% by volume of the total pore volume of the molecular sieve by volume.