B01J29/045

ALKYLAROMATIC CONVERSION CATALYST
20180243731 · 2018-08-30 ·

Alkylaromatic conversion catalyst which comprises a) a carrier which comprises of from 20 to 70 wt % of a refractory oxide binder, of from 30 to 80 wt % of ZSM-5 having a mesopore volume of from 0.1 to 1.0 ml/g, a crystallite size of from 3 to 100 nm and a silica to alumina molar ratio in the range of from 20 to 200, all percentages being on the basis of total catalyst; b) an amount of from 0.001 to 5 wt % of one or more metals chosen from the group consisting of Groups 6, 9 and 10; and c) optionally a metal chosen from Group 14 in an amount up to 0.5 wt %, on the basis of total catalyst, and a process for the preparation of such catalyst.

Mesoporous materials and processes for preparation thereof

A process for preparing a mesoporous material, e.g., transition metal oxide, sulfide, selenide or telluride, Lanthanide metal oxide, sulfide, selenide or telluride, a post-transition metal oxide, sulfide, selenide or telluride, and metalloid oxide, sulfide, selenide or telluride. The process comprises providing a micellar solution comprising a metal precursor, an interface modifier, a hydrotropic or lyotropic ion precursor, and a surfactant; and heating the micellar solution at a temperature and for a period of time sufficient to form the mesoporous material. A mesoporous material prepared by the above process. A method of controlling nano-sized wall crystallinity and mesoporosity in mesoporous materials. The method comprises providing a micellar solution comprising a metal precursor, an interface modifier, a hydrotropic or lyotropic ion precursor, and a surfactant; and heating the micellar solution at a temperature and for a period of time sufficient to control nano-sized wall crystallinity and mesoporosity in the mesoporous materials. Mesoporous materials and a method of tuning structural properties of mesoporous materials.

DUAL CATALYST PROCESSES AND SYSTEMS FOR PROPYLENE PRODUCTION

Processes and multiple-stage catalyst systems are disclosed for producing propylene from butene by at least partially metathesizing butene in a metathesizing reaction zone having a metathesis catalyst to form a metathesis reaction product and at least partially cracking the metathesis reaction product in a cracking reaction zone having a cracking catalyst to form a cracking reaction product that includes propylene. The metathesis catalyst may be a mesoporous silica-alumina catalyst support impregnated with metal oxide having a mesoporous silica-alumina catalyst support comprising from 5 weight percent to 50 weight percent alumina. The cracking catalyst may be a MFI structured silica-containing catalyst. The cracking reaction zone may be downstream of the metathesis reaction zone.

Mesoporous composite of molecular sieves for hydrocracking of heavy crude oils and residues

A hydrocracking catalyst having a support of a composite of mesoporous materials, molecular sieves and alumina, is used in the last bed of a multi-bed system for treating heavy crude oils and residues and is designed to increase the production of intermediate distillates having boiling points in a temperature range of 204? C. to 538? C., decrease the production of the heavy fraction (>538? C.), and increase the production of gasoline fraction (<204? C.). The feedstock to be processed in the last bed contains low amounts of metals and is lighter than the feedstock that is fed to the first catalytic bed.

METHODS OF PREPARING CRACKING CATALYSTS FROM CLAY MINERAL COMPOSITIONS AND STEAM ENHANCED CATALYTIC CRACKING OF CRUDE OIL TO PETROCHEMICALS

A method of preparing a cracking catalyst includes converting one or more clay mineral compositions to metakaolin; synthesizing an intermediate ZSM-5 zeolite from the metakaolin, a silica source, and ZSM-5 zeolite seeds; and forming a cracking catalyst comprising a hierarchical mesoporous ZSM-5 zeolite through disintegration and recrystallization of the intermediate ZSM-5 zeolite. A cracking catalyst for steam enhanced catalytic cracking of hydrocarbons includes a hierarchical mesoporous ZSM-5 zeolite impregnated with manganese, zirconium, or manganese and zirconium, where the cracking catalyst has a mesopore volume of at least 0.30 cubic centimeters per gram (cm.sup.3/g). A process for upgrading crude oil through steam enhanced catalytic cracking includes contacting the crude oil with steam in the presence of a cracking catalyst, where the cracking catalyst comprises a hierarchical mesoporous ZSM-5 zeolite impregnated with manganese, zirconium, or both manganese and zirconium.

METHODS OF CONVERTING TOLUENE TO BENZENE AND XYLENE USING MESOPOROUS MORDENITE

Described herein are methods for converting toluene to benzene and xylene. The methods include contacting a stream comprising toluene with a hierarchical zeolite catalyst in the presence of hydrogen gas to produce the benzene and xylene via toluene disproportionation. The hierarchical zeolite catalyst includes mesoporous Mordenite. The mesoporous Mordenite includes a plurality of mesopores and at least a portion of the plurality of mesopores are uniformly arranged in an MCM-41 framework.

CATALYST AND METHOD OF PREPARING LIGHT OLEFIN DIRECTLY FROM SYNTHESIS GAS BY ONE-STEP PROCESS
20180194700 · 2018-07-12 ·

The present invention discloses catalyst and method for producing light olefins directly from synthesis gas by a one-step process, and particularly relates to method and catalyst for directly converting synthesis gas into light olefins by a one-step process. The provided catalysts are composite materials formed of multicomponent metal oxide composites and inorganic solid acids with hierarchical pore structures. The inorganic solid acids have a hierarchical pore structure having micropores, mesopores and macropores. The metal composites can be mixed with or dispersed on surfaces or in pore channels of the inorganic solid acid and can catalyze the synthesis gas conversion to a C.sub.2-C.sub.4 light hydrocarbon product containing two to four carbon atoms. The single pass conversion of CO is 10%-60%. The selectivity of light hydrocarbon in all hydrocarbon products can be up to 60%-95%, wherein the selectivity of light olefins (C.sub.2.sup.?-C.sub.4.sup.?) is 50%-85%.

DESILICATED ZSM-5 CATALYSTS FOR XYLENE ISOMERIZATION
20180169636 · 2018-06-21 · ·

A method of making a xylene isomerization catalyst comprises the steps of (i) contacting a ZSM-5 zeolite starting material having a silica to alumina molar ratio of 20 to 50 and having a mesopore surface area in the range of 50 m.sup.2/gram to 200 m.sup.2/gram in a reactor with a base to provide an intermediate zeolite material; (ii) recovering the intermediate ZSM-5 zeolite material of step (i); (iii) contacting the intermediate zeolite material with an acid to provide an acid treated ZSM-5 zeolite product; (iv) recovering the acid treated ZSM-5 zeolite material; and (v) calcining the acid treated ZSM-5 zeolite material to provide a desilicated ZSM-5 zeolite product having a silica to alumina molar ratio of 20 to 150 and having a mesopore surface area in the range of 100 m.sup.2/gram to 400 m.sup.2/gram.

MESOPOROUS COMPOSITE OF MOLECULAR SIEVES FOR HYDROCRACKING OF HEAVY CRUDE OILS AND RESIDUES

A hydrocracking catalyst having a support of a composite of mesoporous materials, molecular sieves and alumina, is used in the last bed of a multi-bed system for treating heavy crude oils and residues and is designed to increase the production of intermediate distillates having boiling points in a temperature range of 204? C. to 538? C., decrease the production of the heavy fraction (>538? C.), and increase the production of gasoline fraction (<204? C.). The feedstock to be processed in the last bed contains low amounts of metals and is lighter than the feedstock that is fed to the first catalytic bed.

Hydrocracking catalyst, process for preparing the same and use thereof

The present invention relates to a hydrocracking catalyst, a process for preparing the same and use thereof. The present catalyst comprises a cracking component and a hydrogenation component, wherein the cracking component comprises from 0 to 20 wt. % of a molecular sieve and from 20 wt. % to 60 wt. % of an amorphous silica-alumina, the hydrogenation component comprises at least one hydrogenation metal in a total amount of from 34 wt. % to 75 wt. % calculated by the mass of oxides, each amount is based on the total weight of the catalyst. The present catalyst is prepared by directly mixing an acidic component powder material with an impregnating solution, impregnating, filtering, drying, molding, and drying and calcining.