Process for the preparation of a catalyst and a catalyst comprising enhanced mesoporosity is provided herein. Thus, in one embodiment, provided is a particulate FCC catalyst comprising 2 to 50 wt % of one or more ultra stabilized high SiO2/Al2O3 ratio large pore faujasite zeolite or a rare earth containing USY, 0 to 50 wt % of one or more rare-earth exchanged large pore faujasite zeolite, 0 to 30 wt % of small to medium pore size zeolites, 5 to 45 wt % quasi-crystalline boehmite 0 to 35 wt % microcrystalline boehmite, 0 to 25 wt % of a first silica, 2 to 30 wt % of a second silica, 0.1 to 10 wt % one or more rare earth components showiomg enhanced mesoporosity in the range of 6-40 nm, the numbering of the silica corresponding to their orders of introduction in the preparation process.

Process for the preparation of a catalyst and a catalyst comprising the use of more than one silica source is provided herein. Thus, in one embodiment, the invention provides a particulate FCC catalyst comprising about 5 to about 60 wt % one or more zeolites, about 15 to about 35 wt % quasicrystalline boehmite (QCB), about 0 to about 35 wt % microcrystalline boehmite (MCB), greater than about 0 to about 15 wt % silica from sodium stabilized basic colloidal silica, greater than about 0 to about 30 wt % silica from acidic colloidal silica or polysilicic acid, and the balance clay and the process for making the same. This process results in attrition resistant catalysts with a good accessibility.

The present invention relates to new crystalline zeolite SSZ-52x prepared using a quaternary ammonium cation templating agent, for example, having the structure:

##STR00001##

wherein X.sup. is an anion which is not detrimental to the formation of the SSZ-52x. SSZ-52x is useful as a catalyst and shows improved durability, particularly with regard to NO.sub.x conversion.

Certain selective catalytic reduction (SCR) articles, systems and methods provide for high NOx conversion while at the same time low N.sub.2O formation. The articles, systems and methods are suitable for instance for the treatment of exhaust gas of diesel engines. Certain articles have zoned coatings containing copper-containing molecular sieves disposed thereon, where for example a concentration of catalytic copper in an upstream zone is lower than the concentration of catalytic copper in a downstream zone.

The invention relates to a process for the catalytic cracking of a gasoline feedstock for the production of light olefins, in which said gasoline feedstock is brought into contact with a catalyst comprising at least one zeolite NU-86, alone or in a mixture with at least one other zeolite, at a temperature comprised between 500 and 700 C., at an absolute pressure comprised between 10 and 60 MPa, and with a contact time of the feedstock on said catalyst comprised between 10 milliseconds and 100 seconds.

The invention relates to hydrocarbon feedstock processing technology, in particular, to catalysts and technology for aromatization of C.sub.3-C.sub.4 hydrocarbon gases, light low-octane hydrocarbon fractions and oxygen-containing compounds (C.sub.1-C.sub.3 aliphatic alcohols), as well as mixtures thereof resulting in producing an aromatic hydrocarbon concentrate (AHCC). The catalyst comprises a mechanical mixture of 2 zeolites, one of which is characterized by the silica/alumina ratio SiO.sub.2/Al.sub.2O.sub.3=20, pre-treated with an aqueous alkali solution and modified with oxides of rare-earth elements used in the amount from 0.5 to 2.0 wt % based on the weight of the first zeolite. The second zeolite is characterized by the silica/alumina ratio SiO.sub.2/Al.sub.2O.sub.3=82, comprises sodium oxide residual amounts of 0.04 wt % based on the weight of the second zeolite, and is modified with magnesium oxide in the amount from 0.5 to 5.0 wt % based on the weight of the second zeolite. Furthermore, the zeolites are used in the weight ratio from 1.7:1 to 2.8:1, wherein a binder comprises at least silicon oxide and is used in the amount from 20 to 25 wt % based on the weight of the catalyst. The process is carried out using the proposed catalyst in an isothermal reactor without recirculation of gases from a separation stage, by contacting a fixed catalyst bed with a gaseous feedstock, which was evaporated and heated in a preheater. In The technical result consists in achieving a higher aromatic hydrocarbon yield while ensuring almost complete conversion of the HC feedstock and oxygenates, an increased selectivity with respect to forming xylols as part of an AHCC, while simultaneously simplifying the technological setup of the process by virtue of using a reduced (inter alia, atmospheric) pressure.

Provided is a Fluid Catalytic Cracking catalyst composition having increased propylene production with respect to other Fluid Catalytic Cracking catalysts (measured at constant conversion). The catalyst composition comprises a particulate which comprises (a) non-rare earth metal exchanged Y-zeolite in an amount in the range of about 5 to about 50 wt %, based upon the weight of the particulate; and (b) ZSM-5 zeolite in an amount in the range of about 2 to about 50 wt %, based upon the weight of the particulate.

Process for the preparation of a catalyst by adding, clay, boehmite, a first silica to form a slurry, digesting the slurry with a monoprotic acid to a pH of less than 4, adding one or more zeolites, adding a rare earth component to the slurry and mixing, adjusting the slurry pH to below 4 with monoprotic acid, adding a second silica anywhere in the preceding steps, destabilizing the slurry by raising the pH, shaping and collecting the resulting catalyst, wherein the resulting catalyst has enhanced mesoporosity.

Catalytic compositions and sequential catalytic methods are generally described. In some embodiments, a composition comprises a first catalyst comprising a Cu-modified zeolite, and a second catalyst capable of a coupling reaction between (a) an intermediate resulting from a reaction of a reactant at the first catalyst, and (b) a co-reagent, wherein a rate of diffusion of the co-reagent within one or more cages and/or pores of the first catalyst is lower than a rate of diffusion of the intermediate within the one or more cages and/or pores of the first catalyst.

Prepare a hybrid SAPO-34/ZSM-5 catalyst via sequential steps as follows: a) form a mixture consisting essentially of ZSM-5 as a sole source of silicon atoms, aluminum isopropoxide and a solution of orthophosphoric acid; b) combine the mixture with an aqueous solution of tetraethylammonium hydroxide to form a reaction mixture; and c) subject the reaction mixture to hydrothermal conditions for a period of time sufficient to convert the reaction mixture to a hybrid SAPO-34/ZSM-5 catalyst. Use the hybrid catalyst in converting an oxygenate (methanol and/or dimethyl ether) to an olefin.