Patent classifications
B01J2029/062
Molecular sieve intergrowths of cha and aft having an “<i>sfw</i>-GME tail,” methods of preparation and use
Molecular sieves comprising intergrowths of cha and aft having an “sfw-GME tail”, at least one structure directing agent (SDA) within the framework of the molecular sieve, an intergrowth of CHA and GME framework structures, cha cavities, and aft cavities are described. A first SDA comprising either an N,N-dimethyl-3,5-dimethylpiperidinium cation or a N,N-diethyl-2,6-dimethylpiperidinium cation is required. A second SDA, which can further be present, is a CHA or an SFW generating cation. The amount of the second SDA-2 used can change the proportion of the components in the cha-aft-“sfw-GME tail”. Activated molecular sieves formed from SDA containing molecular sieves are also described. Compositions for preparing these molecular sieves are described. Methods of preparing a SDA containing JMZ-11, an activated JMZ-11, and metal containing activated JMZ-11 are described. Methods of using activated JMZ-11 and metal containing activated JMZ-11 in a variety of processes, such as treating exhaust gases and converting methanol to olefins are described.
PROCESS FOR INTERCONVERSION OF OLEFINS WITH MODIFIED BETA ZEOLITE
Methods for interconverting olefins in an olefin-rich hydrocarbon stream include contacting the olefin-rich hydrocarbon stream with a catalyst system in an olefin interconversion unit to produce an interconverted effluent comprising ethylene and propylene. The contacting may be conducted at a reaction temperature from 450° C. to 750° C., a reaction pressure from 1 bar to 5 bar, and a residence time from 0.5 seconds to 1000 seconds. The catalyst system includes a framework-substituted beta zeolite. The framework-substituted beta zeolite has a *BEA aluminosilicate framework that has been modified by substituting a portion of framework aluminum atoms of the *BEA aluminosilicate framework with beta-zeolite Al-substitution atoms independently selected from the group consisting of titanium atoms, zirconium atoms, hafnium atoms, and combinations thereof.
FLUID CATALYTIC CRACKING CATALYST COMPOSITION FOR ENHANCED BUTYLENES YIELDS WITH METAL PASSIVATION FUNCTIONALITY
Disclosed herein is a fluid catalyst cracking (FCC) catalyst composition that includes a first component and a second component. The first component includes zeolite Y and a first matrix that includes a metal passivating constituent. The second component includes beta zeolite and a second matrix. Also disclosed herein are methods of preparing the FCC catalyst composition and method of using the FCC catalyst composition.
Catalyst and process for catalytic steam cracking of heavy distillate
Embodiments of the disclosure provide a method for producing light olefins from a hydrocarbon feed. The hydrocarbon feed and a water feed are introduced to a reactor to produce an effluent stream. The reactor is operated at a temperature and pressure such that cracking reactions occur in the reactor. The reactor includes a catalyst bed including a nanoscale zeolite catalyst having a crystal size ranging between 10 nm and 300 nm. The effluent stream includes the light olefins. The effluent stream is introduced to a first separator to produce a gas phase fraction and a liquid phase fraction. The gas phase fraction includes the light olefins. The liquid phase fraction is introduced to a second separator to produce a liquid hydrocarbon stream and a spent water stream.
Rare earth element containing aluminum-rich zeolitic material
The present invention relates to a rare earth element containing zeolitic material having a framework structure selected from the group consisting of AEI, AFT, AFV, AFX, AVL, CHA, EMT, GME, KFI, LEV, LTN, and SFW, including mixtures of two or more thereof, the framework structure of the zeolitic material comprising SiO.sub.2 and X.sub.2O.sub.3, wherein X stands for a trivalent element, wherein the zeolitic material displays an SiO.sub.2:X.sub.2O molar ratio in the range of from 2 to 20, and wherein the zeolitic material contains one or more rare earth elements as counter-ions at the ion exchange sites of the framework structure. Furthermore, the present invention relates to a process for the production of the inventive rare earth element containing zeolitic material as well as to the use of the inventive rare earth element containing zeolitic material.
FCC CATALYST COMPOSITIONS FOR FLUID CATALYTIC CRACKING AND METHODS OF USING THE FCC CATALYST COMPOSITIONS
A fluid catalytic cracking catalyst composition (FCC catalyst composition) includes a framework-substituted ultra-stable Y-type zeolite (USY zeolite) having one or more transition metals substituted into the framework of a USY zeolite and a FCC zeolite cracking additive. A method for upgrading a hydrocarbon feed includes contacting the hydrocarbon feed with the FCC catalyst composition of the present disclosure at reaction conditions sufficient to upgrade at least a portion of the hydrocarbon feed. A method for upgrading a hydrocarbon feed includes passing the hydrocarbon feed to a fluid catalytic cracking unit, contacting the hydrocarbon feed with a FCC catalyst composition in the fluid catalytic cracking unit under reaction conditions sufficient to cause at least a portion of the hydrocarbon feed to undergo cracking reactions to produce a cracking reaction mixture comprising a used FCC catalyst composition and a cracked effluent comprising one or more olefins.
METHODS OF HEAVY REFORMATE CONVERSION INTO AROMATIC COMPOUNDS
Method of making BTX compounds including benzene, toluene, and xylene, including feeding heavy reformate to a reactor containing a composite zeolite catalyst. The composite zeolite catalyst includes a mixture of layered mordenite (MOR-L) comprising a layered or rod-type morphology with a layer thickness less than 30 nm and ZSM-5. The MOR-L, the ZSM-5, or both include one or more impregnated metals. The method further includes producing the BTX compounds by simultaneously performing transalkylation and dealkylation of the heavy reformate in the reactor. The composite zeolite catalyst is able to simultaneously catalyze both the transalkylation and dealkylation reactions.
MOLECULAR SIEVES WITH INTERGROWN PHASES OF AEI AND CHA TOPOLOGIES AND CATALYST THEREOF
The present disclosure provides molecular sieves with intergrown phases of AEI and CHA topologies and a catalyst thereof. A preparation method for the molecular sieves include the following steps: mixing a hydroxyphosphono organic alkali R with an aluminum source and a silicon source to obtain a sol-gel precursor, putting the sol-gel precursor into a closed hydrothermal synthesis reactor for reaction, filtering the reaction solution, washing, drying, and calcination to obtain the molecular sieves with intergrown phases of AEI and CHA topologies. The molecular sieves and the catalyst thereof can be directly synthesized under mild conditions with a hydroxyphosphono organic alkali as a structure-directing agent and a phosphorus source, have a pH value of 6-9 and low requirements for corrosion resistance of production devices, and are suitable for large-scale production.
MSECT-4 MOLECULAR SIEVES WITH OFF AND ERI TOPOLOGIES, PREPARATION METHOD THEREFOR, AND APPLICATIONS THEREOF
The present disclosure provides msect-4 molecular sieves with OFF and ERI topologies, a preparation method therefor, and applications thereof. An eight-membered ring small pore molecular sieve used as a raw material is dispersed in an aqueous phase. Following that, caustic potash, an aluminum source, and an organic structure-directing agent (OSDA) are added. The pH value is then adjusted to be greater than 10, and a silicon source is introduced to attain the desired silicon-aluminum ratio, followed by stirring reaction, aging, crystallization, filtration, washing, ammonia exchange reaction, drying, and calcination. The msect-4 molecular sieves with OFF and ERI topologies, the preparation method therefor, and applications exhibit excellent hydrothermal stability, a plurality of adsorption sites exposed by a regular bone-like structure, and a large specific surface area. Consequently, this molecular sieves find applicability across various technical fields including selective catalytic reduction, passive adsorption, and catalytic cracking, and has broad application prospects.
PROCESS FOR OBTAINING AROMATICS AND AROMATIC STREAM
The present invention addresses to a process for the production of aromatic compounds from streams containing linear chains with 5 to 18 carbon atoms, of fossil or renewable origin, and application in the field of catalytic cracking aiming at a regenerator operation at much lower temperature, between 480° C. and 620° C., preferably the temperature should be between 500° C. and 600° C. The coked catalyst generated by the cracking of light streams with low potential for delta coke generation can have the combustion effected at a lower temperature. The regeneration temperature must be at least 40° C. and at most 100° C. higher than the reaction temperature, keeping the catalyst circulation high to maintain the energy balance in the reaction section. The minimum regeneration temperature can be ensured by installing an air preheating furnace before entering the regenerator and passing through the air distributor inside the regenerator. The used catalyst must contain zeolite with pores of intermediate size. Such conditions greatly favor the production of aromatics and the octane rating of the produced naphtha.