B01J29/08

Process of making olefins or alkylate by reaction of methanol and/or DME or by reaction of methanol and/or DME and butane

Methods of simultaneously converting butanes and methanol to olefins over Ti-containing zeolite catalysts are described. The exothermicity of the alcohols to olefins reaction is matched by endothermicity of dehydrogenation reaction of butane(s) to light olefins resulting in a thermo-neutral process. The Ti-containing zeolites provide excellent selectivity to light olefins as well as exceptionally high hydrothermal stability. The coupled reaction may advantageously be conducted in a staged reactor with methanol/DME conversion zones alternating with zones for butane(s) dehydrogenation. The resulting light olefins can then be reacted with iso-butane to produce high-octane alkylate. The net result is a highly efficient and low cost method for converting methanol and butanes to alkylate.

Zeolite catalyst for alkylation of toluene with methanol, preparation process and use thereof

The disclosure relates to a zeolite catalyst for side-chain alkylation of toluene with methanol, including a zeolite NaX and Na.sub.3PO.sub.4 or Na.sub.2HPO.sub.4 supported on the zeolite NaX. The zeolite catalyst can be effective for catalyzing the side-chain alkylation of toluene with methanol. The disclosure also relates to a process for preparing a zeolite catalyst for side-chain alkylation of toluene with methanol, which is simple, practical and cheap in cost.

Zeolite catalyst for alkylation of toluene with methanol, preparation process and use thereof

The disclosure relates to a zeolite catalyst for side-chain alkylation of toluene with methanol, including a zeolite NaX and Na.sub.3PO.sub.4 or Na.sub.2HPO.sub.4 supported on the zeolite NaX. The zeolite catalyst can be effective for catalyzing the side-chain alkylation of toluene with methanol. The disclosure also relates to a process for preparing a zeolite catalyst for side-chain alkylation of toluene with methanol, which is simple, practical and cheap in cost.

NON-BRØNSTED FIBROUS HIERARCHICAL ZEOLITE AND METHOD OF MAKING THE SAME

A fibrous hierarchical zeolite includes a framework comprising aluminum atoms, silicon atoms, and oxygen atoms, the framework further comprising a plurality of micropores and a plurality of mesopores. The framework comprises no Brønsted acid activity.

Bottoms upgrading and low coke fluid catalytic cracking catalyst

A microspherical fluid catalytic cracking (FCC) catalyst includes Y zeolite and a gamma-alumina.

Fluid catalytic cracking of petroleum oil with reduced emissions

A method for fluid catalytic cracking (FCC) of petroleum oil feedstock includes reacting the petroleum oil feedstock with a catalyst mixture in a reaction zone of an FCC unit to obtain a product stream including desulfurized hydrocarbon product, unreacted petroleum oil feedstock, and spent catalyst. During the reacting a process control system develops a process model based on data collected during the reacting, the process model characterizing a relationship among the feed rate of the base cracking catalyst, the feed rate of the FCC additive, the operating conditions, the composition of the product stream, and emissions from the reaction; and one or more of (i) a target feed rate of the base cracking catalyst, (ii) a target feed rate of the FCC additive, and (iii) one or more target operating conditions of the reaction in the reaction zone to reduce the emissions from the FCC unit and to increase a yield of the desulfurized hydrocarbon product in the product stream are determined.

Solid-Acid Catalyzed Paraffin Alkylation With Rare Earth-Modified Molecular Sieve Adsorbents

This invention describes methods of alkylating isobutane which include a catalytic reaction system comprising a crystalline zeolite catalyst and a rare earth-modified molecular sieve adsorbent (RE—MSA). The crystalline zeolite catalyst comprises sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals; and up to 5 wt% of Pt, Pd and or Ni, and acid-site density (including both Lewis and Brønsted acid sites) of at least 100 .Math.mole/gm. The RE-modified molecular sieve adsorbent (Re—MSA) comprising sodalite cages and supercages, a Si/Al molar ratio of 20 or less, less than 1 wt% of alkali metals, RE (rare earth elements) in the range of 10 to 30 wt% and transition metals selected from groups 9-11 in the range from 2 wt% to 10 wt; and acid-site density of no more than 30 .Math.mole/gm. The invention also includes methods of making RE—MSA.

Catalysts and process for liquid hydrocarbon fuel production

The present invention provides a novel process and system in which a mixture of carbon monoxide and hydrogen synthesis gas, or syngas, is converted into hydrocarbon mixtures composed of high quality gasoline components, aromatic compounds, and lower molecular weight gaseous olefins in one reactor or step. The invention utilizes a novel molybdenum-zeolite catalyst in high pressure hydrogen for conversion, as well as a novel rhenium-zeolite catalyst in place of the molybdenum-zeolite catalyst, and provides for use of the novel catalysts in the process and system of the invention.

LOW IRON, LOW Z/M FLUID CATALYTIC CRACKING CATALYST
20230158476 · 2023-05-25 ·

A support comprising kaolin clay, wherein the kaolin clay comprises less than or equal to about 0.6% by weight of iron, based on total weight of the support.

Ammonia membrane reactor comprising a composite membrane

The present specification discloses a membrane reactor comprising a reaction region; a permeate region; and a composite membrane disposed at a boundary of the reaction region and the permeate region, wherein the reaction region comprises a bed filled with a catalyst for dehydrogenation reaction, wherein the composite membrane comprises a support layer including a metal with a body-centered-cubic (BCC) crystal structure, and a catalyst layer including a palladium (Pd) or a palladium alloy formed onto the support layer, wherein ammonia (NH.sub.3) is supplied to the reaction region, the ammonia is converted into hydrogen (H.sub.2) by the dehydrogenation reaction in the presence of the catalyst for dehydrogenation reaction, and the hydrogen permeates the composite membrane and is emitted from the membrane reactor through the permeate region.