Patent classifications
B01J29/40
METHOD FOR PREPARING A ZEOLITE-BASED CATALYST HAVING AN MFI STRUCTURAL CODE WITH IMPROVED DENSITY AND MECHANICAL STRENGTH
The present invention relates to an original process for the preparation of a catalyst in the form of an extrudate comprising an acid zeolite with the structural code MFI, the zeolite content being between 45% and 90% relative to the total mass of the catalyst, and a binder, and optionally containing a hydrogenating active phase, comprising at least a) the mixture of said MFI zeolite and the binder, the average size of the elementary particles of said MFI zeolite being between 110 and 800 nm, b) the addition of said mixture a) of a peptizing agent c) the addition to said mixture of a neutralizing agent d) the shaping by extrusion of the mixture e) optionally, the drying of the solid, f) the heat treatment of the said solid obtained in the presence of water vapor at a temperature between 400 and 1000° C. in the presence of an air flow containing from 1 to 60% by volume of water, and g) optionally, the introduction of one or more precursors of a hydrogenating active phase on the solid.
Processes for Converting C8 Aromatic Hydrocarbons
Processes for converting C8 aromatic hydrocarbons. In some embodiments, a process for converting a hydrocarbon feed that can include C8 aromatic hydrocarbons can include feeding the hydrocarbon feed into a conversion zone and contacting the hydrocarbon feed at least partly in a liquid phase with an isomerization catalyst composition in the conversion zone under conversion conditions to effect isomerization of at least a portion of the C8 aromatic hydrocarbons to produce a conversion product rich in para-xylene. In some embodiments, the isomerization catalyst composition can include a zeolite (preferably a ZSM-5 zeolite) that can have a silica (SiO.sub.2) to alumina (AI.sub.2O.sub.3) molar ratio of 10 to 100, a total surface area of 200 m.sup.2/g to 700 m.sup.2/g, a micropore surface area of 50 m.sup.2/g to 600 m.sup.2/g, and an external surface area of 55 m.sup.2/g to 550 m.sup.2/g.
Processes for Converting C8 Aromatic Hydrocarbons
Processes for converting C8 aromatic hydrocarbons. In some embodiments, a process for converting a hydrocarbon feed that can include C8 aromatic hydrocarbons can include feeding the hydrocarbon feed into a conversion zone and contacting the hydrocarbon feed at least partly in a liquid phase with an isomerization catalyst composition in the conversion zone under conversion conditions to effect isomerization of at least a portion of the C8 aromatic hydrocarbons to produce a conversion product rich in para-xylene. In some embodiments, the isomerization catalyst composition can include a zeolite (preferably a ZSM-5 zeolite) that can have a silica (SiO.sub.2) to alumina (AI.sub.2O.sub.3) molar ratio of 10 to 100, a total surface area of 200 m.sup.2/g to 700 m.sup.2/g, a micropore surface area of 50 m.sup.2/g to 600 m.sup.2/g, and an external surface area of 55 m.sup.2/g to 550 m.sup.2/g.
OLEFIN PRODUCTION METHOD
An olefin production method is provided involves a step of catalytically cracking a raw material containing at least a polyolefin and an organochlorine compound in the presence of a zeolite catalyst having a sodium atom content of less than 0.1% by mass. This method improves olefin yield.
Low temperature CO oxidation catalyst
The present disclosure is directed to a low temperature carbon monoxide (LT-CO) oxidation catalyst composition for abatement of exhaust gas emissions from a lean burn engine. The LT-CO oxidation catalyst composition includes an oxygen storage component (OSC), a first platinum group metal (PGM) component, and a promoter metal, wherein the OSC is impregnated with the first PGM component and the promoter metal and the LT-CO oxidation catalyst composition is effective for oxidizing carbon monoxide (CO) and hydrocarbons (HC) under cold start conditions. Further provided are catalytic articles including the LT-CO oxidation catalyst composition, which may optionally further include a diesel oxidation catalyst (DOC) composition (giving an LT-CO/DOC article). Further provided is an exhaust gas treatment system including such catalytic articles, and methods for reducing a HC or CO level in an exhaust gas stream using such catalytic articles.
DESILICATED SMALL CRYSTAL ZSM-5 AND METHOD OF MAKING THE SAME
A desilicated crystalline material having an MFI (ZSM-5) framework type, a molar silica to alumina ratio (SAR) of 15 or more, and mean crystal size of about 200 nm or less, is disclosed. The disclosed crystalline material has a mesopore volume of at least 0.40 cm.sup.3/g and a micropore volume of at least 0.10 cm.sup.3/g. A method of preparing a desilicated crystalline material is also disclosed. The method comprises mixing a starting ZSM-5 material having a mean crystal size of 200 nm or less in a base solution, collecting the solids by filtration or other separation methods, drying, and optionally calcining the solids.
Processes for hydroprocessing and cracking crude oil
According to at least one aspect of the present disclosure, a process for processing a crude oil with an API between 30 and 35 degrees includes contacting the crude oil with one or more hydroprocessing catalysts to produce a hydroprocessed effluent. The hydroprocessed effluent is passed to an HS-FCC unit, where the hydroprocessed effluent is contacted with a cracking catalyst composition comprising nano-ZSM-5 zeolite and an ultrastable Y-type zeolite (USY zeolite) to form a cracked effluent comprising at least one product. The HS-FCC catalyst composition further comprises nano-ZSM-5 zeolite that has an average particle size of from 0.01 micrometers (μm) to 0.2 μm, USY zeolite impregnated with lanthanum, an alumina binder, colloidal silica, and a matrix material comprising Kaolin clay. The cracked effluent comprises at least olefins, aromatic compounds, or both.
Processes for hydroprocessing and cracking crude oil
According to at least one aspect of the present disclosure, a process for processing a crude oil with an API between 30 and 35 degrees includes contacting the crude oil with one or more hydroprocessing catalysts to produce a hydroprocessed effluent. The hydroprocessed effluent is passed to an HS-FCC unit, where the hydroprocessed effluent is contacted with a cracking catalyst composition comprising nano-ZSM-5 zeolite and an ultrastable Y-type zeolite (USY zeolite) to form a cracked effluent comprising at least one product. The HS-FCC catalyst composition further comprises nano-ZSM-5 zeolite that has an average particle size of from 0.01 micrometers (μm) to 0.2 μm, USY zeolite impregnated with lanthanum, an alumina binder, colloidal silica, and a matrix material comprising Kaolin clay. The cracked effluent comprises at least olefins, aromatic compounds, or both.
HIGH EFFICIENCY PROCESS FOR SEPARATING FILLERS FROM CATALYST AND GASES IN A FLUID BED CATALYTIC PYROLYSIS PROCESS
A process that separates the fillers found in plastics from catalyst and the gases in a fluid bed catalytic pyrolysis process for the conversion of waste plastics, polymers, and other waste materials to useful chemical and fuel products such as paraffins, olefins, and aromatics such as BTX, is described.
Catalytic process for selective polyolefin hydrogenolysis
What is disclosed herein is a method for depolymerizing polyolefins, comprising a. preparing a catalyst comprising cobalt, nickel or both; b. combining the catalyst with a sample comprising polyolefins in a reaction vessel in the presence of H.sub.2 gas to produce a mixture, wherein the polyolefin comprises a carbon chain having the structure (CH.sub.2CHR).sub.n wherein R is an alkyl group and n is an integer greater than 20; c. reacting the mixture under conditions effective to depolymerize the polyolefins to produce decomposition products, wherein the decomposition products comprise the structure (CH.sub.2CHR).sub.m wherein m is an integer much less than n.