The invention relates to a process for synthesizing a high-purity AFX zeolite, comprising at least the following steps:

i) mixing, in an aqueous medium, of at least one source of silicon (Si) in SiO.sub.2 oxide form, at least one source of aluminum (Al) in Al.sub.2O.sub.3 oxide form, a nitrogenous organic compound of 1,6-bis(methylpiperidinium)hexane dihydroxide type, and at least one source of at least one alkali metal chosen from lithium, potassium or sodium, and the mixture of at least two of these metals, until a homogeneous precursor gel is obtained;
ii) hydrothermal treatment of said precursor gel obtained at the end of step i) at a temperature of between 75° C. and 95° C., limits included, for a period of between 40 and 100 hours, limits included, to obtain a solid AFX-structure crystalline phase, termed “AFX zeolite”. The invention also relates to the high-purity AFX zeolite obtained.

The invention provides a method for producing sheet-like particles of zeolite that cannot be obtained by a top-down method, and provides sheet-like particles of zeolite having an 8-membered oxygen ring structure obtained by the method. A thickness of the sheet-like particles is 1 nm to 100 nm, and an aspect ratio (maximum width/thickness in particles) of the sheet-like particles is 100 or more.

A novel synthetic crystalline aluminogermanosilicate molecular sieve material, designated SSZ-116, is provided. SSZ-116 can be synthesized using 3-[(3,5-di-tert-butylphenyl)methyl]-1,2-dimethyl-1H-imidazolium cations as a structure directing agent. SSZ-116 may be used in organic compound conversion reactions and/or sorptive processes. This disclosure also relates to the structure directing agents used in the methods for making the SSZ-116 material as well as the synthesis method used to prepare such structure directing agents.

A novel synthetic crystalline aluminogermanosilicate molecular sieve material, designated SSZ-116, is provided. SSZ-116 can be synthesized using 3-[(3,5-di-tert-butylphenyl)methyl]-1,2-dimethyl-1H-imidazolium cations as a structure directing agent. SSZ-116 may be used in organic compound conversion reactions and/or sorptive processes. This disclosure also relates to the structure directing agents used in the methods for making the SSZ-116 material as well as the synthesis method used to prepare such structure directing agents.

A method of forming an inorganic oxide coating on a monolith article is disclosed. The coated monolith article is suitable for the treatment of an exhaust gas. The method comprises spraying, as a dry particulate aerosol, inorganic particles and a silicone resin to form a coating layer. The present invention also provides an uncalcined porous monolith article for use in forming a monolith article for the treatment of an exhaust gas. The uncalcined monolith article comprises a dry particulate composition comprising inorganic particles and a silicone resin.

Pathways are disclosed for the production of liquefied petroleum gas (LPG) products comprising propane and/or butane, and in certain cases renewable products having non-petroleum derived carbon. In particular, a gaseous feed mixture comprising CO.sub.2 in combination with CH.sub.4 and/or H.sub.2 is converted by reforming and/or reverse water-gas shift (RWGS) reactions, further in combination with LPG synthesis. A preferred gaseous feed mixture comprises biogas or otherwise a mixture of CO.sub.2 and H.sub.2 that is not readily upgraded using conventional processes. Catalysts described herein have a high activity for reforming (including dry reforming) of CH.sub.4, as well as simultaneously catalyzing RWGS. These attributes improve the management of CO.sub.2 that is input to the disclosed processes, particularly in those utilizing recycle operation to increase overall CO.sub.2 conversion. Economics of small scale operations may be improved, if necessary, using an electrically heated reforming reactor in the first or initial reforming stage or RWGS stage.

The present disclosure relates to a method for forming a catalyst article comprising: (a) forming a plastic mixture having a solids content of greater than 50 % by weight by mixing together a crystalline small pore molecular sieve in an H.sup.+ or NH.sub.4.sup.+ form, iron sulphate, an inorganic matrix component, an organic auxiliary agent, an aqueous solvent and optionally inorganic fibres; (b) moulding the plastic mixture into a shaped article; and (c) calcining the shaped article to form a solid catalyst body. The present disclosure further relates to a catalyst article, an exhaust system, and a method of treating an exhaust gas.

Provided herein is a catalytic article including a catalytic coating disposed on a substrate, wherein the catalytic coating comprises a bottom coating on the substrate and a top coating layer on the bottom coating layer, one such coating layer containing a platinum group metal on a refractory metal oxide support and the other such coating layer containing a ceria-containing molecular sieve. Such catalytic articles are effective toward treating exhaust gas streams of internal combustion engines and exhibit outstanding resistance to sulfur.

A method for producing a hierarchical mesoporous beta includes mixing a beta zeolite with an aqueous metal hydroxide solution and heating the beta zeolite and the aqueous metal hydroxide mixture to produce a desilicated beta zeolite, contacting the desilicated beta zeolite with an ammonium salt solution to produce an intermediate hierarchical mesoporous beta zeolite, and treating the intermediate hierarchical mesoporous beta zeolite with an acidic solution to produce the hierarchical mesoporous beta zeolite. The hierarchical mesoporous beta zeolite includes a molar ratio of silicon to aluminum of greater than 12.5, a total pore volume of greater than or equal to the total pore volume of the intermediate hierarchical mesoporous beta zeolite, and an average mesopore size of greater than or equal to the average mesopore size of the hierarchical mesoporous beta zeolite. The method may also include calcining the intermediate hierarchical mesoporous beta zeolite.

A method for preparing a zeolite catalyst for catalytic cracking of hydrocarbons to produce propylene is provided, which specifically includes steps of mixing a silicon source, a templating agent, an aluminium source, and a solvent to form a zeolite precursor solution, which is then subjected to hydrothermal crystallization, washing, drying, and calcination to obtain a zeolite precursor; ion-exchanging the zeolite precursor with ammonium ions, followed by drying and calcination; and loading aluminum onto the ion-exchanged zeolite precursor as a carrier via incipient-wetness impregnation by using an aluminium-containing solution, followed by drying and calcination. Zeolite catalysts prepared by the method and use of the catalysts in catalytic cracking of hydrocarbons to produce propylene are also provided.