Patent classifications
B01J35/638
MULTIPLE-STAGE CATALYST SYSTEM FOR SELF-METATHESIS WITH CONTROLLED ISOMERIZATION AND CRACKING
Embodiments of processes and multiple-stage catalyst systems for producing propylene comprising introducing a hydrocarbon stream comprising 2-butene to an isomerization catalyst zone to isomerize the 2-butene to 1-butene, passing the 2-butene and 1-butene to a metathesis catalyst zone to cross-metathesize the 2-butene and 1-butene into a metathesis product stream comprising propylene and C.sub.4-C.sub.6 olefins, and cracking the metathesis product stream in a catalyst cracking zone to produce propylene. The isomerization catalyst zone comprises a silica-alumina catalyst with a ratio by weight of alumina to silica from 1:99 to 20:80. The metathesis catalyst comprises a mesoporous silica catalyst support impregnated with metal oxide. The catalyst cracking zone comprises a mordenite framework inverted (MFI) structured silica catalyst.
HIGH SURFACE AREA CRYSTALLINE METAL ALUMINATES AND A METHOD OF MANUFACTURE THEREOF AT LOWER TEMPERATURE
Sintering is an important issue in creating crystalline metal oxides with high porosity and surface area, especially in the case of high-temperature materials such as metal aluminates. Herein we report a rationally designed synthesis of metal aluminates that diminishes the surface area loss due to sintering. Metal aluminate (e.g. MeAl.sub.2O.sub.4or MeAlO.sub.3Me=Mg, Mn, Fe, Ni, Co, Cu, La, or Ce; or mixture thereof) supported on -Al.sub.2O.sub.3 with ultralarge mesopores (up to 30 nm) was synthesized through microwave-assisted peptization of boehmite nanoparticles and their self-assembly in the presence of a triblock copolymer (Pluronic P123) and metal nitrates, followed by co-condensation and thermal treatment. The resulting materials showed the surface area up to about 410 m.sup.2.Math.g.sup.1, porosity up to about 2.5 cm.sup.3.Math.g.sup.1, and very good thermal stability. The observed enhancement in their thermomechanical resistance is associated with the faster formation of the metal aluminate phases. The nanometer scale path diffusion and highly defective interface of -alumina facilitate the counter diffusion of Me.sup.X+ and Al.sup.3+ species and further formation of the metal aluminate phase.
CATALYST SYSTEMS THAT INCLUDE METAL OXIDE CO-CATALYSTS FOR THE PRODUCTION OF PROPYLENE
Embodiments of methods of synthesizing a metathesis catalyst system, which include impregnating tungsten oxide on silica support in the presence of a precursor to produce a base catalyst; calcining the base catalyst; impregnating a metal oxide co-catalyst comprising a metal oxide onto the surface of the base catalyst to produce a doped catalyst; and calcining the doped catalyst to produce a metathesis catalyst system. Further embodiments of processes for the production of propylene, which include contacting a hydrocarbon feedstock comprising a mixture of 1-butene and 2-butene with embodiments of the metathesis catalyst system to produce, via metathesis conversion, a product stream comprising propylene.
CATALYSTS SYSTEMS THAT INCLUDE METAL CO-CATALYSTS FOR THE PRODUCTION OF PROPYLENE
Embodiments of methods of synthesizing a metathesis catalyst system, which include impregnating tungsten oxide on silica support in the presence of a precursor to produce a base catalyst; calcining the base catalyst; dispersing a solid metal-based co-catalyst onto the surface of the base catalyst to produce a doped catalyst; and calcining the doped catalyst to produce a metathesis catalyst system. Further embodiments of processes for the production of propylene, which include contacting a hydrocarbon feedstock comprising a mixture of 1-butene and 2-butene with embodiments of the metathesis catalyst system to produce, via metathesis conversion, a product stream comprising propylene.
CATALYST SYSTEMS THAT INCLUDE METAL CO-CATALYSTS FOR THE PRODUCTION OF PROPYLENE
Embodiments of methods of synthesizing a metathesis catalyst system, which include impregnating tungsten oxide on silica support in the presence of a precursor to produce a base catalyst; calcining the base catalyst; dispersing a solid metal-based co-catalyst onto the surface of the base catalyst to produce a doped catalyst; and calcining the doped catalyst to produce a metathesis catalyst system. Further embodiments of processes for the production of propylene, which include contacting a hydrocarbon feedstock comprising a mixture of 1-butene and 2-butene with embodiments of the metathesis catalyst system to produce, via metathesis conversion, a product stream comprising propylene.
Methods of Preparing a Catalyst Utilizing Hydrated Reagents
A pre-catalyst composition comprising a) a silica support comprising silica wherein an amount of silica ranges from about 70 wt. % to about 95 wt. % based upon a total weight of the silica support, b) a chromium-containing compound wherein an amount of chromium ranges from about 0.1 wt. % to about 5 wt. % based upon the amount of silica, c) a titanium-containing compound wherein an amount of titanium ranges from about 0.1 wt. % to about 20 wt. % based upon the amount of silica, d) a carboxylic acid wherein an equivalent molar ratio of titanium-containing compound to carboxylic acid ranges from about 1:1 to about 1:10, and e) a nitrogen-containing compound with a molecular formula containing at least one nitrogen atom wherein an equivalent molar ratio of titanium-containing compound to nitrogen-containing compound ranges from about 1:0.5 to about 1:10.
Methods for Making Supported Chromium Catalysts with Increased Polymerization Activity
Methods for making a supported chromium catalyst are disclosed, and can comprise contacting a silica-coated alumina containing at least 30 wt. % silica with a chromium-containing compound in a liquid, drying, and calcining in an oxidizing atmosphere at a peak temperature of at least 650 C. to form the supported chromium catalyst. The supported chromium catalyst can contain from 0.01 to 20 wt. % chromium, and typically can have a pore volume from 0.5 to 2 mL/g and a BET surface area from 275 to 550 m.sup.2/g. The supported chromium catalyst subsequently can be used to polymerize olefins to produce, for example, ethylene-based homopolymers and copolymers having high molecular weights and broad molecular weight distributions.
Method for preparing 1,3-cyclohexanedimethanol
The present invention relates to a method for preparing high-purity 1,3-cyclohexanedimethanol capable of achieving a high conversion rate by allowing most of the reactant to participate in the reaction, and of increasing reaction efficiency and economic efficiency by further simplifying the reaction process, while minimizing by-products within a shorter period of time. Specifically, the method for preparing 1,3-cyclohexanedimethanol includes reducing 1,3-cyclohexanedicarboxylic acid in the presence of a metal catalyst, which is fixed to a silica support and includes a ruthenium (Ru) compound, a tin (Sn) compound and a platinum (Pt) compound in a weight ratio of 1:0.8 to 1.2:1.2 to 2.4.
Process for using iron and particulate carbon catalyst for slurry hydrocracking
A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.
CATALYST
A catalyst for producing unsaturated aldehyde and unsaturated carboxylic acid, wherein the cumulative pore volume (A) of pores having a pore diameter of 1 m or more and 100 m or less, in the catalyst, is 0.12 ml/g or more and 0.19 ml/g or less, and the ratio (A/B) of the cumulative pore volume (A) to the cumulative pore volume (B) of pores having a pore diameter of 1 m or more and 100 m or less, in a pulverized product not passing through a Tyler 6 mesh, in a pulverized product obtained by pulverization of the catalyst under a particular condition is 0.30 or more and 0.87 or less.