B01J35/69

FCC CATALYST WITH ENHANCED MESOPOROSITY, ITS PREPARATION AND USE

Process for the preparation of a catalyst by adding, clay, boehmite, a first silica to form a slurry, digesting the slurry with a monoprotic acid to a pH of less than 4, adding one or more zeolites, adding a rare earth component to the slurry and mixing, adjusting the slurry pH to below 4 with monoprotic acid, adding a second silica anywhere in the preceding steps, destabilizing the slurry by raising the pH, shaping and collecting the resulting catalyst, wherein the resulting catalyst has enhanced mesoporosity.

Heavy hydrocarbon hydroprocessing catalyst and methods of making and using thereof
12048917 · 2024-07-30 · ·

The specification discloses a highly macroporous catalyst for hydroprocessing and hydroconversion of heavy hydrocarbon feedstocks. The high macroporosity catalyst incudes an inorganic oxide, molybdenum, and nickel components. It has a pore structure such that at least 18% of its total pore volume is in pores of a diameter greater than 5,000 angstroms and at least 25% of its total pore volume is in pores of a diameter greater than 1,000 angstroms. Preferably, the pore structure is bimodal. The catalyst is made by co-mulling the catalytic components with a high molecular weight polyacrylamide followed by forming the co-mulled mixture into a particle or an extrudate. The particle or extrudate is dried and calcined under controlled calcination temperature conditions to yield a calcined particle or extrudate of the high macroporosity catalyst composition.

Heavy hydrocarbon hydroprocessing catalyst and methods of making and using thereof
12048917 · 2024-07-30 · ·

The specification discloses a highly macroporous catalyst for hydroprocessing and hydroconversion of heavy hydrocarbon feedstocks. The high macroporosity catalyst incudes an inorganic oxide, molybdenum, and nickel components. It has a pore structure such that at least 18% of its total pore volume is in pores of a diameter greater than 5,000 angstroms and at least 25% of its total pore volume is in pores of a diameter greater than 1,000 angstroms. Preferably, the pore structure is bimodal. The catalyst is made by co-mulling the catalytic components with a high molecular weight polyacrylamide followed by forming the co-mulled mixture into a particle or an extrudate. The particle or extrudate is dried and calcined under controlled calcination temperature conditions to yield a calcined particle or extrudate of the high macroporosity catalyst composition.

Catalyst and its use for the selective hydrodesulfurization of an olefin containing hydrocarbon feedstock

A catalyst and its use for selectively desulfurizing sulfur compounds present in an olefin-containing hydrocarbon feedstock to very low levels with minimal hydrogenation of olefins. The catalyst comprises an inorganic oxide substrate containing a nickel compound, a molybdenum compound and optionally a phosphorus compound, that is overlaid with a molybdenum compound and a cobalt compound. The catalyst is further characterized as having a bimodal pore size distribution with a large portion of its total pore volume contained in pores having a diameter less than 250 angstroms and in pores having a diameter greater than 1000 angstroms.

Method for producing hydrocarbon dehydrogenation catalyst using sponge-type support

Disclosed are a catalyst for dehydrogenating a paraffinic hydrocarbon and a method of preparing the same, wherein the catalyst is configured such that a sponge-type alumina support having 3D meso/macro pores is directly impregnated with an active metal, thus decreasing the diffusion resistance of a material, realizing structural stability, and maximizing the distribution of the active metal in the support, thereby significantly increasing olefin conversion and selectivity. In this catalyst, the sponge-type alumina support is directly impregnated with the active metal to thus form an active metal layer inside the support having 3D meso/macro pores that are interconnected to each other.

HIERARCHICAL ALUMINOPHOSPHATES AS CATALYSTS FOR THE BECKMANN REARRANGEMENT

Methods for producing lactams from oximes by performing a Beckmann rearrangement using a hierarchical porous aluminophosphate catalyst having interconnected microporous and mesoporous networks are provided. Exemplary catalysts include a plurality of weak Br?nsted acid active sites, including silicon-containing aluminophosphates having the IZA framework code AFI, such as SAPO-5, CHA, such as SAPO-34, and FAU, such as SAPO-37.

Exhaust gas purification apparatus

A exhaust gas purification apparatus is provided with; a substrate having a wall-flow structure and including entry-side cells, exit-side cells, and a porous partition; a first catalyst region formed in small diameter pores having relatively small pore diameters among internal pores in the partition; and a second catalyst region formed in large diameter pores having relatively large pore diameters among the internal pores in the partition. The first catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support, while the second catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support and other than at least the precious metal present in the first catalyst region.

Mesoporous MFI-zeolite catalysts, methods of preparing the same and uses

The invention relates to a novel zeolite catalysts, methods of producing the zeolite catalysts and a methods of using such catalyst, including for production of BTEX with improved yield, product selectivity and reduced char production. The present invention relates to novel mesoporous zeolite catalysts, as well as methods of producing the same. The present invention also relates to methods of producing renewable aromatic hydrocarbons using such catalysts.

Method for preparing a sodium faujasite catalyst and its use in producing acrylic acid

The invention relates generally to a sodium faujasite catalyst, and in particular the use of the sodium faujasite catalyst in producing acrylic acid. In particular, the invention relates to the use of the sodium faujasite catalyst in catalytic dehydration of lactic acid and 3-hydroxypropionic acid (3-HP) to produce acrylic acid.

Process for preparing a hierarchical zeolite catalyst for aromatization of C5-C9 alkane

A process for preparing a hierarchical zeolite catalyst for aromatization of C5-C9 alkane that provides high conversion percentage of precursor to yields and high aromatics selectivity, wherein said process comprises the following steps: (a) preparing a solution containing alumina compound, silica compound, and soft template; (b) subjecting the mixture obtained from step (a) to hydrothermal process at determined time and temperature to form said mixture into the hierarchical zeolite; (c) contacting the hierarchical zeolite obtained from step (b) with ammonium salt solution; and (d) contacting the hierarchical zeolite obtained from step (c) with gallium salt solution; wherein the soft template in step (a) is a quaternary phosphonium salt in which the mole ratio of the silica compound to the alumina compound in step (a) is in a range of 20 to 120 and the gallium salt in step (d) has gallium to zeolite ratio in a range of 0.5 to 5% by weight.