Disclosed herein are methods of preparing dehydrogenation catalysts using non-halogen containing metal sources. The methods generally comprise the steps of providing a first solution comprising anions of a first metal selected from Group 14 of the Periodic Table of Elements, and impregnating an inorganic support with the first solution to obtain a first impregnated inorganic support, wherein the first solution has a pH value of less than the isoelectric point of the inorganic support. The dehydrogenation catalysts prepared in accordance with the methods of the present disclosure are typically free or substantially free of halogen species. Such catalysts may be particularly useful in the dehydrogenation of a feed comprising cyclohexane and/or methylcyclopentane.

A monolithic catalyst used for a carbon dioxide hydrogenation reaction and a method for preparing the same. The catalyst comprises a carrier, a coating, and active components. The carrier is a honeycomb ceramic. The coating and the active components are separately applied to honeycomb ceramic hole walls from inside to outside. Moreover, each of the honeycomb ceramic holes is divided into an upper segment and a lower segment, and different active components are separately loaded on the two segments. The method for preparing the monolithic catalyst comprises first applying a coating to a honeycomb ceramic by means of impregnation to obtain a coating-containing carrier, and then applying active components to an upper segment and a lower segment of the coating-containing carrier successively by means of impregnation to obtain the monolithic catalyst.

The invention relates to a structured catalyst for catalyzing steam methane reforming reaction in a given temperature range T upon bringing a hydrocarbon feed gas into contact with the structured catalyst. The structured catalyst comprises a macroscopic structure, which comprises an electrically conductive material and supports a ceramic coating. The macroscopic structure has been manufactured by 3D printing or extrusion and subsequent sintering, wherein the macroscopic structure and the ceramic coating have been sintered in an oxidizing atmosphere in order to form chemical bonds between the ceramic coating and the macroscopic structure. The ceramic coating supports catalytically active material arranged to catalyze the steam methane reforming reaction, wherein the macroscopic structure is arranged to conduct an electrical current to supply an energy flux to the steam methane reforming reaction. The invention moreover relates to methods of manufacturing the structured catalyst and a system using the structured catalyst.

The present invention relates (i) to a method for producing a doped copper-tetraammine-salt-based hydrogenation catalyst suitable for the hydrogenation of an aromatic nitro compound such that an aromatic amine is obtained, the hydrogenation catalyst comprising copper in metal form or in oxidic form and a doping metal selected from iron, cobalt, manganese, vanadium, zinc or a mixture of two or more thereof in metal form or in oxidic form on a carrier, the carrier comprising silicon dioxide shaped bodies and/or silicon carbide shaped bodies, (ii) to a doped copper-tetraammine-salt-based hydrogenation catalyst obtainable using the aforementioned method according to the invention, and (iii) to a method for producing an aromatic amine, comprising the hydrogenation of an aromatic nitro compound in the presence of a doped copper-tetraammine-salt-based hydrogenation catalyst comprising copper in metal form or in oxidic form and comprising a doping metal in metal form or in oxidic form on a carrier as hydrogenation catalyst, the carrier comprising silicon dioxide shaped bodies and/or silicon carbide shaped bodies, and the hydrogenation catalyst being, more particularly, the aforementioned hydrogenation catalyst according to the invention.

An oxidation catalyst composite for abatement of exhaust gas emissions from a lean burn engine is provided, the catalyst composite including a carrier substrate having a length, an inlet end and an outlet end, and an oxidation catalyst material coated on the carrier substrate. The oxidation catalyst material can include a first layer and a second layer. The first layer can include a first oxygen storage component that includes ceria and is impregnated with a palladium (Pd) component and a second component including one or more of magnesium (Mg), rhodium (Rh), and platinum (Pt). The second layer can include a refractory metal oxide component impregnated with platinum (Pt) and palladium (Pd), wherein the ratio of Pt to Pd is in the range of about 0:10 to about 10:0.

A method for producing butadiene, the method including: a first synthesis step of bringing a mixed gas containing hydrogen and carbon monoxide into contact with a first catalyst to obtain a primary product containing ethanol as an intermediate; and a second synthesis step of bringing the primary product into contact with a second catalyst to obtain butadiene.

The present disclosure relates to a process for preparing a catalyst. The process comprises coating zeolite gel over the alumina support to obtain a chloride free zeolite gel coated alumina support, crystallizing the chloride free zeolite gel coated alumina support, washing, drying and calcining the crystallized zeolite coated alumina support to obtain a calcined crystallized chloride free zeolite coated alumina support, treating the calcined crystallized chloride free zeolite coated alumina support with ammonium nitrate to obtain sodium free support, washing, drying, and calcining the support to obtain a calcined chloride free zeolite coated alumina support, immersing the calcined chloride free zeolite coated alumina support in an active metal and a promoter metal solution mixture followed by stirring to obtain a metal coated chloride free zeolite coated alumina support, and drying and calcining the metal coated chloride free zeolite coated alumina support to obtain the catalyst.

A method of producing a catalytically active product (10) is disclosed. The method comprises the steps of depositing a thermite or thermate composition (28) on a substrate, heating the substrate (11) with the composition (28) to initiate a thermite reaction to adhere a layer of a first metal (27) to the substrate, removing an oxide of a second metal (29) and forming a rough surface of the layer of the first metal. Then, a ceramic material is deposited on the rough surface of the first metal (27) to form a ceramic layer (14) thereon, which is provided with a catalytically active material (16). Disclosed is also a catalytically active product (10) and a reactor (22) comprising a plurality of stacked sheets of the catalytically active product (10).

A catalyst may include a base material, a precious metal, and a metal oxide. At least a portion of the precious metal may form catalytically active sites on a surface of the metal oxide. The catalytically active sites may be formed by depositing the precious metal on the base material to form a catalyst structure, performing a first calcination on the catalyst structure, depositing the metal oxide on the catalyst structure, wherein the precious metal is at least partially encapsulated by the metal oxide, performing a second calcination on the catalyst structure, and reducing the catalyst structure with a reductive material, where at least a portion of the precious metal diffuses to a surface of the metal oxide to form the catalytically active sites.

The present invention relates to a method of preparing a catalyst article comprising steps: (a) preparing a washcoat composition by combining at least the following components: a support material comprising a mixed oxide, a mixture of oxides or a molecular sieve comprising (i) alumina and (ii) silica and/or zirconia; a metal oxide sol comprising at least one of titania, silica or zirconia; a liquid medium; (b) applying the washcoat composition to a substrate to form a washcoating; and (c) drying and/or calcining the washcoating; wherein the method further comprises a step of impregnating the support material with a platinum group metal component. The prepared catalyst article may be suitable for the treatment of emissions from an internal combustion engine or a gas turbine, for example, the treatment of carbon monoxide and/or formaldehyde emissions from a natural gas fueled internal combustion engine or gas turbine.