Process for the preparation of a catalyst and a catalyst comprising the use of more than one silica source is provided herein. Thus, in one embodiment, the invention provides a particulate FCC catalyst comprising about 5 to about 60 wt % one or more zeolites, about 15 to about 35 wt % quasicrystalline boehmite (QCB), about 0 to about 35 wt % microcrystalline boehmite (MCB), greater than about 0 to about 15 wt % silica from sodium stabilized basic colloidal silica, greater than about 0 to about 30 wt % silica from acidic colloidal silica or polysilicic acid, and the balance clay and the process for making the same. This process results in attrition resistant catalysts with a good accessibility.

The present invention pertains to a catalyst for use in the selective catalytic reduction (SCR) of nitrogen oxides comprising: • a monolithic substrate and • a coating A which comprises an oxidic metal carrier comprising an oxide of titanium and a catalytic metal oxide which comprises an oxide of vanadium wherein the mass ratio vanadium/titanium is 0.07 to 0.26.

The present invention provides a production method which is capable of stably producing a catalyst that enables a production of methacrylic acid with high selectivity. A method of producing a catalyst used for a production of methacrylic acid includes (i) preparing a slurry A1 containing a heteropolyacid containing at least phosphorus and molybdenum or a salt of the heteropolyacid containing at least phosphorus and molybdenum, (ii) preparing a slurry A2 satisfying the following Formula (I) and Formula (II) using the slurry A1, (iii) mixing the slurry A2 and a raw material liquid B containing a cationic raw material to prepare a slurry C, and (iv) drying the slurry C, α.sub.A2/α.sub.A1≤0.95 (I), 2≤D.sub.A2≤50 (II), wherein, in Formula (I), α.sub.A1 represents a half-value width (μm) of a particle size distribution of the slurry A1, α.sub.A2 represents a half-value width (μm) of a particle size distribution of the slurry A2, and in Formula (II), D.sub.A2 represents a median diameter (μm) of the particle size distribution of the slurry A2.

The present invention relates to a catalyst carrier comprising an apatite-type composite oxide and proposes a catalyst carrier capable of improving purification performance of NOx due to improvement of phosphorus poisoning. Proposed is a catalyst carrier which contains a composite oxide that is represented by a composition formula of (LaA).sub.9.33−δB.sub.6O.sub.27.00−γ (wherein, 0.3≦δ≦3.0, 0.0<γ≦6.0; “A” represents one or two or more elements selected from Ba, Pr, Y, Sr, Mg, and Ce; and “B” represents one or two or more elements selected from Si, P, and Fe).

The present invention discloses a method for preparing a catalyst, comprising the following steps: (1) taking a noble metal salt solution A, adding a modified alumina support material, stirring until uniform and standing; (2) drying the material obtained in step (1) in a vacuum, and calcining at 500° C.-600° C. for 1-4 hours to obtain a powder material containing the noble metal; (3) mixing the noble metal powder material, an adhesive and other components to be added, and ball-milling to obtain a uniform slurry; (4) preparing a noble metal solution B and adjusting pH to 0.5-1; and (5) mixing the slurry of the step (3) with the noble metal solution B, coating the mixture on a support, drying, and calcining at 500° C.-600° C. for 1-2 hours to obtain the target product. The method for preparing the catalyst of the present invention is simple, the conditions of the preparation process are easy to control and the preparation method has strong practicality. The prepared catalyst has a good quality, a low ignition temperature and a high catalytic conversion rate for methane at a relatively low temperature.

A sulfur-resistant, high activity methane oxidation catalyst for use in removing methane from gas streams having a concentration of methane by oxidizing the methane. The methane oxidation catalyst is especially useful in processing gas streams that also have a concentration of a sulfur compound. The sulfur-resistant methane oxidation catalyst includes a unique multi-crystalline zirconia as a support for a platinum component and a ruthenium component. The multi-crystalline zirconia contributes to the excellent properties of the catalyst. The platinum and ruthenium components can be included in the methane oxidation catalyst in a specific weight ratio that also contributes to the enhanced properties of the catalyst. The sulfur-resistant methane oxidation catalyst may also include a chloride component that contributes to enhanced properties of the catalyst.

[Problem] Provided is an exhaust gas purification catalyst capable of exhibiting even higher exhaust gas purification performance without impairing Pd catalytic activity, and an exhaust gas purification system using the exhaust gas purification catalyst.

[Solution] Provided is an exhaust gas purification catalyst comprising a substrate and a catalyst layer provided on the substrate, said catalyst having a first section located upstream along a flow direction of the exhaust gas and a second section located downstream from the first section; the catalyst layer in the first section comprises a first catalyst layer comprising palladium and a second catalyst layer comprising rhodium and covering the first catalyst layer, wherein a pore volume proportion is 12% or more and less than 18% wherein the pore volume proportion is a proportion of a total volume of the pores, which have a pore diameter of 0.06 μm to 30.0 μm as measured by mercury press-in method and existing in the substrate and the catalyst layer in the first section to a volume of a entire first section; and a wash coat amount is 100 g/L to 190 g/L, wherein a wash coat amount is a mass per unit volume of the catalyst layer in the first section to the volume of the substrate existing in the first section.

Disclosed in certain embodiments are catalyst-adsorbent compositions that include a metal oxide catalyst adapted for converting gaseous pollutants into chemically-benign species, and an adsorbent adapted for adsorbing the chemically-benign species together with other gaseous species and volatile organic compounds.

The present disclosure provides catalyst compositions for NOx conversion and catalytic articles incorporating such catalyst compositions. Certain catalyst compositions include a zeolite with a silica-to-alumina ratio from 5 to 20 and sufficient Cu exchanged into cation sites of the zeolite such that the zeolite has a Cu/Al ratio of 0.1 to 0.5 and a CuO loading of 1 to 15 wt. %; and a copper trapping component in a concentration in the range of 1 to 20 wt. %, the copper trapping component including a plurality of particles having a particle size of about 0.5 to 20 microns. Certain catalyst compositions include, as the copper trapping component, alumina present as a plurality of alumina particles with a D.sub.90 particle size distribution in the range of 0.5 microns to 20 microns.

An ammonia slip catalyst having an SCR catalyst and an oxidation catalyst comprising at least two metals, each of which is selected from a specific group, and a substrate upon which at least oxidation catalyst is located is described. The ammonia slip catalyst can have dual layers, with one of the layers containing an SCR catalyst, a second layer containing the oxidation catalyst with comprises at least two metals, each of which is selected from a specific group, and the ammonia slip catalyst does not contain a platinum group metal. Methods of making and using the ammonia slip catalyst to reduce ammonia slip are described.