Patent classifications
B01J38/56
In-situ washing procedure to recover the catalytic activity of a deactivated hydrodesulfurization catalyst
The present invention is an in-situ cleaning procedure for the recovery of catalytic activity of a based alumina HDS catalyst, molybdenum, nickel coated coke and contaminants and it has an HDS activity seriously diminished. The catalyst under study had between 13 and 18 wt % total carbon. Reformate, half the total volume, industrial toluene=35 volume % and Iso-propylic alcohol, 15 volume %, in order to reactivate a deactivated catalyst, a solvent mixture with the following volumetric ratio is prepared. Or it can also be used only reformate (100% volume). The solvent mixture is passed using a LHSV of 2 hr1 for 72 hours at 50 C. or also using a recirculating three 24-hour cycles at 50 C. Option lasts 24 hours pure reformate LHSV=2h1 to 50 C. The washed catalyst is fed back to the load reaction conditions maintained for 36 hours at 340 C., to initiate HDS activity balances. During this treatment oxides of molybdenum and nickel in the active phase are re-sulfided by increasing the HDS activity. The In-Situ Cleaning procedure to reactivate deactivated hydrotreating catalysts used to partially remove the carbon and increase the active phase of molybdenum di-sulphide, and also retrieve specific area, and hydrogenation sites that promote higher hydrodesulfurization activity of gasoil after this treatment.
Liquid-solid axial moving bed reaction and regeneration device, and solid acid alkylation method
A liquid-solid axial moving bed reaction and regeneration apparatus and a solid acid alkylation process by using the liquid-solid axial moving bed reaction and regeneration apparatus. the liquid-solid axial moving bed reaction and regeneration apparatus comprise: An axial moving bed reactor (1), a spent catalyst receiver (5), a catalyst regenerator (4) and a regenerated catalyst receiver (6) that are successively connected, wherein, a catalyst outlet of the regenerated catalyst receiver (6) is communicated with a catalyst inlet of the axial moving bed reactor (1); Wherein, the axial moving bed reactor (1) is provided with at least two catalyst beds (3) arranged up and down, the axial moving bed reactor (1) is provided with a feed inlet (2) above each catalyst bed (3); A catalyst delivery pipe (16) is arranged between two adjacent catalyst beds (3) so that the catalyst can move from top to bottom in the axial moving bed reactor (1); A separation component (10) is provided between two adjacent catalyst beds (3), the inside space of the separation component (10) is communicated with the catalyst delivery pipe (16), the separation component (10) is for separating the stream after the reaction in the upstream catalyst bed from the catalyst, the catalyst obtained by the separation with the separation component (10) moves down through the catalyst delivery pipe (16).
Liquid-solid axial moving bed reaction and regeneration device, and solid acid alkylation method
A liquid-solid axial moving bed reaction and regeneration apparatus and a solid acid alkylation process by using the liquid-solid axial moving bed reaction and regeneration apparatus. the liquid-solid axial moving bed reaction and regeneration apparatus comprise: An axial moving bed reactor (1), a spent catalyst receiver (5), a catalyst regenerator (4) and a regenerated catalyst receiver (6) that are successively connected, wherein, a catalyst outlet of the regenerated catalyst receiver (6) is communicated with a catalyst inlet of the axial moving bed reactor (1); Wherein, the axial moving bed reactor (1) is provided with at least two catalyst beds (3) arranged up and down, the axial moving bed reactor (1) is provided with a feed inlet (2) above each catalyst bed (3); A catalyst delivery pipe (16) is arranged between two adjacent catalyst beds (3) so that the catalyst can move from top to bottom in the axial moving bed reactor (1); A separation component (10) is provided between two adjacent catalyst beds (3), the inside space of the separation component (10) is communicated with the catalyst delivery pipe (16), the separation component (10) is for separating the stream after the reaction in the upstream catalyst bed from the catalyst, the catalyst obtained by the separation with the separation component (10) moves down through the catalyst delivery pipe (16).
Guard bed material, its method of making and use
The present disclosure relates to a material preferably used in a guard bed, and having an increased capacity to adsorb catalyst poisons, as measured by collidine update at 200 C. The material is made by a method in which it is treated by being dried with a drying gas, preferably, at a temperature greater than about 200 C. The treated material may be used to remove impurities from untreated feed streams to, for example, aromatic alkylation and transalkylation processes, where such impurities act as catalyst poisons that cause deactivation of the acidic molecular sieve-based catalysts used, thereby increasing the cycle length of such catalysts.
Process for making cyclohexanone
Disclosed are novel processes for making cyclohexanone compositions, from a mixture comprising phenol, cyclohexanone, and cyclohexylbenzene. The process includes hydrogenation of a feed stream comprising phenol, cyclohexanone, and cyclohexylbenzene. The feed stream may be subjected to one or more pre-hydrogenation treatments, such as passing through one or more sorbents, addition of basic chemical agents, and/or addition of water, so as to improve catalyst activity, minimize undesired side reactions, and/or remove catalyst poisons from the feed stream. The feed stream may be provided to a hydrogenation reaction zone in the vapor phase, with periodic alterations to hydrogenation reaction conditions such that the feed is provided in mixed liquid and vapor phase in order to carry out liquid washing of a hydrogenation catalyst bed within the hydrogenation reaction zone.
Process for making cyclohexanone
Disclosed are novel processes for making cyclohexanone compositions, from a mixture comprising phenol, cyclohexanone, and cyclohexylbenzene. The process includes hydrogenation of a feed stream comprising phenol, cyclohexanone, and cyclohexylbenzene. The feed stream may be subjected to one or more pre-hydrogenation treatments, such as passing through one or more sorbents, addition of basic chemical agents, and/or addition of water, so as to improve catalyst activity, minimize undesired side reactions, and/or remove catalyst poisons from the feed stream. The feed stream may be provided to a hydrogenation reaction zone in the vapor phase, with periodic alterations to hydrogenation reaction conditions such that the feed is provided in mixed liquid and vapor phase in order to carry out liquid washing of a hydrogenation catalyst bed within the hydrogenation reaction zone.
Oligomerization of ethene in supercritical mode
The disclosure describes the oligomerization of supercritical ethene. An essential aspect of the invention is that of mixing ethene with an inert medium and setting the conditions in the reaction such that both ethene and the inert medium are supercritical. This is because the solubility for ethene in the inert medium is greater in the supercritical state, such that more ethene is dissolved in the supercritical inert medium than in a liquid solvent. The process regime in the supercritical state therefore enables the use of a much higher proportion of ethene in a homogeneous mixture of ethene and inert medium than is possible on the basis of the thermodynamic solubility restriction in a purely liquid hydrocarbon stream. In this way, the space-time yield is distinctly enhanced. Since a greater amount of ethene can be passed into the reactor, it is possible as a result to better exploit the apparatus volume compared to a liquid phase process. The inert medium used may, for example, be isobutane.
Oligomerization of ethene in supercritical mode
The disclosure describes the oligomerization of supercritical ethene. An essential aspect of the invention is that of mixing ethene with an inert medium and setting the conditions in the reaction such that both ethene and the inert medium are supercritical. This is because the solubility for ethene in the inert medium is greater in the supercritical state, such that more ethene is dissolved in the supercritical inert medium than in a liquid solvent. The process regime in the supercritical state therefore enables the use of a much higher proportion of ethene in a homogeneous mixture of ethene and inert medium than is possible on the basis of the thermodynamic solubility restriction in a purely liquid hydrocarbon stream. In this way, the space-time yield is distinctly enhanced. Since a greater amount of ethene can be passed into the reactor, it is possible as a result to better exploit the apparatus volume compared to a liquid phase process. The inert medium used may, for example, be isobutane.
Processes for regenerating catalysts useful in Fischer-Tropsch processes
The present disclosure relates to processes for regenerating catalysts. In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst having less than about 40 wt % (e.g., less than about 20%) organic material disposed thereon. The dewaxed catalyst is then contacted with a flow of a substantially inert gas at a temperature of at least about 200 C. to provide an inert gas-treated catalyst having less than about 10 wt % organic material disposed thereon. The inert gas-treated catalyst is then contacted with an oxygen-containing gas at a temperature of at least about 200 C. to form an oxidized catalyst (e.g., having less than 2 wt % carbonaceous material disposed thereon). The oxidized catalyst is then contacted with a hydrogen-containing gas at a temperature of at least about 200 C. to form a regenerated catalyst. Finally, the regenerated catalyst can be disposed in a second organic material. The regenerated catalysts can be useful, for example, in Fischer-Tropsch processes.
Processes for regenerating catalysts useful in Fischer-Tropsch processes
The present disclosure relates to processes for regenerating catalysts. In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst having less than about 40 wt % (e.g., less than about 20%) organic material disposed thereon. The dewaxed catalyst is then contacted with a flow of a substantially inert gas at a temperature of at least about 200 C. to provide an inert gas-treated catalyst having less than about 10 wt % organic material disposed thereon. The inert gas-treated catalyst is then contacted with an oxygen-containing gas at a temperature of at least about 200 C. to form an oxidized catalyst (e.g., having less than 2 wt % carbonaceous material disposed thereon). The oxidized catalyst is then contacted with a hydrogen-containing gas at a temperature of at least about 200 C. to form a regenerated catalyst. Finally, the regenerated catalyst can be disposed in a second organic material. The regenerated catalysts can be useful, for example, in Fischer-Tropsch processes.