Grains of superabrasive material may be infiltrated with a molten metal alloy at a relatively low temperature, and the molten metal alloy may be solidified within interstitial spaces between the grains of superabrasive material to form a solid metal alloy having the grains of superabrasive material embedded therein. The solid metal alloy with the grains of superabrasive material embedded therein may be subjected to a high pressure and high temperature process to form a polycrystalline superabrasive material. A polycrystalline superabrasive material also may be formed by depositing material on surfaces of grains of superabrasive material in a chemical vapor infiltration process to form a porous body, which then may be subjected to a high pressure and high temperature process. Polycrystalline compacts and cutting elements including such compacts may be formed using such methods.

In accordance with the present invention, there is provided a process for producing hydrogen and graphitic carbon from a hydrocarbon gas comprising: contacting at a temperature between 600 C. and 1000 C. the catalyst with the hydrocarbon gas to catalytically convert at least a portion of the hydrocarbon gas to hydrogen and graphitic carbon, wherein the catalyst is a low grade iron oxide.

Nano polycrystalline diamond is composed of carbon and a plurality of impurities other than carbon. A concentration of each of the plurality of impurities is not higher than 0.01 mass %, and the nano polycrystalline diamond has a crystal grain size (a maximum length) not greater than 500 nm. The nano polycrystalline diamond can be fabricated by preparing graphite in which a concentration of an impurity is not higher than 0.01 mass % and converting graphite to diamond by applying an ultra-high pressure and a high temperature to graphite.

Nano polycrystalline diamond is composed of carbon, an element of different type which is an element other than carbon and is added to be dispersed in carbon at an atomic level, and an inevitable impurity. The polycrystalline diamond has a crystal grain size not greater than 500 nm. The polycrystalline diamond can be fabricated by subjecting graphite in which the element of different type which is an element other than carbon has been added to be dispersed in carbon at an atomic level to heat treatment within high-pressure press equipment.

Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern may be used to place the superabrasive particles on a given substrate or matrix support material.

Grains of superabrasive material may be infiltrated with a molten metal alloy at a relatively low temperature, and the molten metal alloy may be solidified within interstitial spaces between the grains of superabrasive material to form a solid metal alloy having the grains of superabrasive material embedded therein. The solid metal alloy with the grains of superabrasive material embedded therein may be subjected to a high pressure and high temperature process to form a polycrystalline superabrasive material. A polycrystalline superabrasive material also may be formed by depositing material on surfaces of grains of superabrasive material in a chemical vapor infiltration process to form a porous body, which then may be subjected to a high pressure and high temperature process. Polycrystalline compacts and cutting elements including such compacts may be formed using such methods.

A method of producing graphene sheets and plates from graphitic material including (a) mixing graphitic material particles in a liquid medium to form a suspension; (b) compressing the suspension; (c) directing the compressed suspension through a local constriction into an area of reduced pressure to decompress the suspension in less than 210.sup.6 second to a pressure less than 20% of the compression pressure, thereby exfoliating graphene sheets and plates from the graphitic material.

Nano polycrystalline diamond is composed of carbon, an element of different type which is an element other than carbon and is added to be dispersed in carbon at an atomic level, and an inevitable impurity. The polycrystalline diamond has a crystal grain size not greater than 500 nm. The polycrystalline diamond can be fabricated by subjecting graphite in which the element of different type which is an element other than carbon has been added to be dispersed in carbon at an atomic level to heat treatment within high-pressure press equipment.

A method of producing graphene sheets and plates from graphitic material including (a) mixing graphitic material particles in a liquid medium to form a suspension; (b) compressing the suspension; (c) directing the compressed suspension through a local constriction into an area of reduced pressure to decompress the suspension in less than 210.sup.6 second to a pressure less than 20% of the compression pressure, thereby exfoliating graphene sheets and plates from the graphitic material.

An autoclave reactor for facilitating a reaction, the autoclave reactor including: an elongated reaction chamber; a slurry inlet in fluid communication with the elongated reaction chamber and having a slurry inlet valve that is configured to supply a slurry; a reactant inlet in fluid communication with the elongated reaction chamber and having a reactant inlet valve that is configured to supply at least one reactant to the elongated reaction chamber; a compressed gas inlet in fluid communication with the elongated reaction chamber and having a compressed gas inlet valve that is configured to supply a compressed gas to the elongated reaction chamber; a pump in fluid communication with the elongated reaction chamber and configured to agitate the slurry and at least one reactant in the elongated reaction chamber; and a heating element configured to heat the slurry and the at least one reactant in the elongated reaction chamber.