A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system causing a reaction which forms a product stream. The method includes separating the product stream from the catalyst, passing the catalyst to a catalyst processing portion of the reactor system, processing the catalyst in the catalyst processing portion, and passing a portion of the catalyst from the catalyst processing portion of the reactor system into a catalyst withdrawal system that includes a catalyst withdrawal vessel and a transfer line coupling the catalyst withdrawal vessel to the catalyst processing portion. Each of the catalyst withdrawal vessel and the transfer line include an outer metallic shell and an inner refractory lining. The method further includes cooling the catalyst in the catalyst withdrawal vessel from greater than or equal to 680° C. to less than or equal to 350° C.

Systems and methods generally involve processing a gaseous reducing agent and a gaseous reforming agent to produce syngas in the presence of a stable-phase change metal-oxide based oxygen carrier. During operation, an oxygen content is measured for a reactor input stream and a reactor output stream. A percent oxygen depletion of the metal oxide is determined using an initial oxygen content of the metal oxide, the oxygen content of the input stream, and the oxygen content of the output stream. Based on the percent oxygen depletion, a mole ratio of reducing gas to oxidant in the input stream may be adjusted accordingly.

A reactor for hydrothermal oxidation treatment of an organic material in a reaction medium, comprising: a confinement member housed in a chamber and defining a confinement zone and a peripheral zone; at least one inlet for an oxidising fluid into the peripheral zone; a first cooling system, with an external circulation cold loop having a fluid inlet and outlet, opening into a first portion of the peripheral zone; a heating system, with an external circulation hot loop having a fluid inlet and outlet opening into a second portion of the peripheral zone; a channel with a mouth, a channel stirring system; a second cooling system for creating a temperature gradient along the channel between a cold temperature and the reaction temperature; each circulation loop being equipped with a circulator and with a heat exchanger.

The present invention provides a fouling prevention method and a method for olefin oligomerization, wherein in the method for olefin oligomerization, a predetermined anti-fouling agent is added, thereby minimizing the production of sticking byproducts generated during the reaction and fundamentally preventing the fouling of the byproducts, generated during the reaction, on an inner wall of a reactor.

The present disclosure relates generally to a system having a reactor system with a polymerization reactor and a feed system fluidly coupled to a feed inlet of the reactor. The feed system supplies components to the reactor via the feed inlet, and the reactor has a flow path that continuously conveys the components through the reactor and subjects the components to polymerization conditions to produce a polymer. The system also has an analysis system coupled to the reactor for online monitoring of a particle size of the polymer. Further, the system includes a control system, coupled to the analysis and feed systems, that receives a signal from the analysis system indicative of the monitored particle size of the polymer and adjusts an operating parameter of the feed system to control a flow rate of at least one of the components to the reactor based at least on the signal.

A fluidized bed reactor includes: a reactor body; a dispersion plate mounted within the reactor body to partition the inside of the reactor body in a traverse direction and having a plurality of holes through which a reaction gas passes; a nozzle unit mounted on one surface of the dispersion plate to receive an inert gas from outside the reactor and inject the inert gas so as to crush deposits on the dispersion plate; a sensing unit configured to sense the deposits on the dispersion plate; and a control unit configured to control operation of the nozzle unit according to information sensed in the sensing unit.

There are provided methods of treating a catalyst-containing reactor system with a liquid solvent to remove contaminants from the reactor system. An exemplary method includes the steps of: isolating the reactor system to be treated from upstream and downstream equipment; reducing the temperature and pressure of the isolated reactor system by flushing with a hydrogen rich gas; injecting a non-aqueous liquid solvent into the reactor system at an injection point while continuously flowing hydrogen-rich gas through the reactor system; maintaining the solvent in a liquid state while flowing the solvent continuously through the reactor system; and terminating the step of injecting solvent and terminating the continuous flowing of hydrogen-rich gas. The exemplary method is free of the injecting of a carrier gas into the reactor system comprising alkanes selected from the methane, ethane, propane, butane and pentane.

A system and method for producing 1-butene and ultra-high-molecular-weight polyethylene (UHMWPE), including feeding a catalyst, an antifouling co-catalyst, and ethylene to a reactor, and dimerizing ethylene into 1-butene and polymerizing a relatively small portion of the ethylene into UHMWPE. A product slurry including 1-butene and UHMWPE is discharged from reactor and UHMWPE is removed from the product slurry as a coproduct of the product 1-butene. The coproduct UHMWPE may be a byproduct that is a relatively small amount of the product slurry. The quantity of UHMWPE produced may be small in comparison to the quantity of 1-butene produced.

A reaction chamber for a chemical reactor comprises a casing (100) of the reaction chamber, a floor (200) of the reaction chamber having an opening (300) located in the floor, an agitator shaft (400) located in the chamber and having at least one agitator element (500), connected thereto, wherein the agitator shaft (400), seen in the longitudinal direction, has a beginning (600) and an end (700). In the opening (300) of the floor (200) a removable sleeve (800) is provided, which projects out of the reaction chamber. The sleeve (800) is arranged in alignment with the axis of rotation of the agitator shaft (400). The internal diameter of the sleeve (800) is greater than the diameter of the agitator shaft (400) and the agitator shaft (400), at the beginning (600) thereof and/or at the end (700) thereof, is adapted to absorb reversibly a torque provided by means of a further shaft and/or to transmit a torque to a further shaft. Using such a reaction chamber, it is possible to build up modular chemical reactors having decreased backmixing.

The present invention relates to a synthesis method and synthesis reactor of high-selectivity 2-methylallyl chloride by taking isobutylene and chlorine gas as raw materials and performing a gas-phase chlorination reaction in a microchannel reactor with a cooling surface. The isobutylene and the chlorine gas are reacted in a T-shaped microchannel reactor, and the mixing speed is extremely fast. Meanwhile, the huge heat exchange area per unit volume can ensure that the reaction proceeds stably at a substantially constant temperature and has good controllability. Therefore, side reactions caused by excessive local temperature can be effectively suppressed, the reaction selectivity is high, and no coking phenomenon occurs.