The present invention relates to production processes for reactive monomer species. The method described herein may be used in a variety of reactive monomer production processes to optimise the use of polymerisation inhibitor compounds, which may lead to further advantages such as debottlenecking or elimination of process plant separation unit(s). The method provides for the separation of oligomeric/polymeric species, inhibitor compounds and reactive monomer, optionally in the presence of unreacted raw materials or solvent(s), within the production process by means of membrane filtration, particularly through the use of solvent stable membranes, and in particular by applying organic solvent nanofiltration membranes.

Disclosed herein are systems and processes which prevent fouling of a reactor inlet of an oligomerization reactor. The systems and processes involve placement of an inlet sleeve around at least a portion of a reactor inlet such that a curtain of inert material flows through an annular space coaxially with respect to an outer surface of the end of the reactor inlet and into the reactor.

A polymerization inhibiting system includes a measuring apparatus, a supplying apparatus and a control apparatus. The measuring apparatus is configured to continuously measure a concentration of an oligomer that is included in at least one of a raw material containing monomer as a main component and an intermediate product from the raw material in a manufacturing process for producing a product from the raw material. The supplying apparatus is configured to supply a polymerization inhibitor in the manufacturing process. The control apparatus is configured to control a supply rate of the polymerization inhibitor by the supplying apparatus, based on a measurement result of the measurement made by the measuring apparatus.

The invention concerns a process for the oligomerization of ethylene into alpha-olefins, comprising a step for the oligomerization of ethylene, a step for deactivation of the catalyst, a and step for separation of the products, the reactor being provided with a cooling loop (100, 101, 102) by means of which at least a portion of the reaction effluent is moved through at least two switchable heat exchangers, said heat exchangers being cleaned alternately by means of an integrated cleaning device.

Some embodiments of the present invention provide components for a serpentine fluid reactor which is optimized for one or more objective functions of interest such as pressure drop, erosion rate, fouling, coke deposition and operating costs. The components are designed by computer modeling the components individually and collectively in which the cross section of flow path is substantially circular under industrial conditions to validate the model design and its operation. Then iteratively the component designs are deformed and the operation of the deformed part(s) is modeled and compared to values obtained with other deformed models until the value of the objective function is optimized (e.g. at an extreme) or the change in the objective function is approaching zero.

Apparatuses and methods are disclosed for detecting catalyst transfer pipe plugging in a chemical plant or petrochemical plant or refinery. The catalyst transfer pipe may extend from a reactor to a catalyst collector and enable the flow of catalyst from the reactor to the catalyst collector. Specifically, one or more sensors affixed to a catalyst transfer pipe may collect sensor data for analysis. Based on one or more detected changes in the sensor data outside a range, a data collection platform may send one or more alerts and/or send one or more signals to a control platform to adjust a flow rate, a pressure differential, or perform another action to clear a developing catalyst buildup and thereby attempt to avoid a catalyst transfer pipe from becoming plugged.

The disclosure provides a flushing process for removing polymer fouling from a reactor including a gas distributor proximal to the bottom thereof and an internal condenser proximal to the top thereof, the method including, for a first flushing time period, injecting a flushing solvent into the reactor and withdrawing the flushing solvent from a reactor outlet proximal to the internal condenser to induce an upward movement of flushing solvent, the withdrawn flushing solvent containing a first polymer content. After the first flushing time period is complete, for a second flushing time period, the process includes injecting a flushing solvent into the reactor and withdrawing the flushing solvent from a reactor outlet proximal to the gas distributor to induce a downward movement of flushing solvent, the withdrawn flushing solvent containing a second polymer content.

An apparatus for producing pulverulent poly(meth)acrylate in a reactor for droplet polymerization having an apparatus for dropletization of a monomer solution for the production of the poly(meth)acrylate having holes through which the monomer solution is introduced, an addition point for a gas above the apparatus for dropletization, at least one gas withdrawal point on the circumference of the reactor and a fluidized bed, and above the gas withdrawal point the reactor has a region having a constant hydraulic internal diameter and below the gas withdrawal point the reactor has a hydraulic internal diameter that steadily decreases. The reactor has a heating means in the region having a steadily decreasing hydraulic internal diameter.

An apparatus for producing pulverulent poly(meth)acrylate in a reactor for droplet polymerization having an apparatus for dropletization of a monomer solution for the production of the poly(meth)acrylate having holes through which the monomer solution is introduced, an addition point for a gas above the apparatus for dropletization, at least one gas withdrawal point on the circumference of the reactor and a fluidized bed, and above the gas withdrawal point the reactor has a region having a constant hydraulic internal diameter and below the gas withdrawal point the reactor has a hydraulic internal diameter that steadily decreases.

The present invention refers to the use of hydrofoil impellers for the preparation of polymer polyols and to a method for preparing a polymer polyol, which comprises reacting a base polyol, at least one ethylenically unsaturated monomer and a macromer or a preformed stabilizer in the presence of a free-radical initiator and optionally a chain transfer agent in a reactor, wherein said reactor is stirred by means of a stirring system comprising a shaft rotatable about its longitudinal axis, and a plurality of radially extending hydrofoil impellers mounted on the shaft and respectively axially spaced apart and wherein the reactor does not contain baffles.