A reformer suitable for micro-scale design has horizontal catalyst tube(s) passing through a baffled radiant section for convective and radiant heat transfer to the tube(s). To reduce the footprint and/or to facilitate field assembly a combustion chamber and convection section can be oriented transversely with respect to the radiant section; the tube(s) can be horizontal and/or include structured catalyst; and/or the combustion chamber provides flameless combustion or produces a flame without impinging on the tubes. Also, a skid frame-mountable version of the reformer; and a process for transporting, assembling, and/or operating the steam methane reformer.

A method for facilitating the distribution of the flow of one or more streams within a bed vessel is provided. Disposed within the bed vessel are internal materials and structures including multiple operating zones. One type of operating zone can be a processing zone composed of one or more beds of solid processing material. Another type of operating zone can be a treating zone. Treating zones can facilitate the distribution of the one or more streams fed to processing zones. The distribution can facilitate contact between the feed streams and the processing materials contained in the processing zones.

An apparatus for carrying out endothermic reactions including a plurality of catalytic vessels, immersed in a combustion chamber having a contiguous overlaid convection chamber enclosing a top portion of the catalytic vessels wherein heat is recovered at a lower temperature level from the flue gases from the combustion chamber. The catalytic vessels may contain internal and coaxial heat recovery tubes creating an annular space filled in with a catalytic device. Both the external heat recovery through the catalyst tube outer surface and the internal heat recovery through the inner tube surface can be maximized by an enhanced catalytic device acting also as a heat transfer promoter in the process gas region. The apparatus provides enhanced and flexible heat recovery that permits to meet the request of minimum or none export steam production in one single apparatus, avoiding the need of a pre-reforming section and/or of a convective reformer downstream.

A method for enabling gas exchange and chemical reactions with one or more liquid streams contained in a reactive process vessel are provided. One or more exchange layers within the process vessel can be composed of both collector media and releaser media. The exchange layers allow elements to facilitate increased performance of vessel operations by promoting gas component mixing and diffusion. Improved rates of gas component exchange mean less coking and more gas components available for reaction.

In one example, a method for converting a first compound into a second compound is provided. The method includes providing the first compound in an entrance of a flow through reactor, wherein the entrance comprises a first catalyst and an oxidant, converting the first compound and the oxidant into the second compound as the first compound and the oxidant contact the first catalyst in the entrance of the flow through reactor while moving towards a tail end of the flow through reactor, and converting the first compound and the oxidant into the second compound via a solid catalyst comprising a white crystalline solid with a titanium content of about 0.5 to about 1.5 weight percent (wt %) in the tail end of the flow through reactor.

A method for facilitating the distribution of the flow of one or more streams within a bed vessel is provided. Disposed within the bed vessel are internal materials and structures including multiple operating zones. One type of operating zone can be a processing zone composed of one or more beds of solid processing material. Another type of operating zone can be a treating zone. Treating zones can facilitate the distribution of the one or more streams fed to processing zones. The distribution can facilitate contact between the feed streams and the processing materials contained in the processing zones.

A bayonet reactor including a catalytic reactor in the form of an annular structured packing is provided with increased surface area for the transfer of heat between annulus gas and return gas, an increased coefficient of heat transfer between the annulus and return gases, and a reduced overall pressure drop relative to conventional reactors. The reactors of the present technology can enable intensified catalytic processing.

A method for facilitating the distribution of the flow of one or more streams within a bed vessel is provided. Disposed within the bed vessel are internal materials and structures including multiple operating zones. One type of operating zone can be a processing zone composed of one or more beds of solid processing material. Another type of operating zone can be a treating zone. Treating zones can facilitate the distribution of the one or more streams fed to processing zones. The distribution can facilitate contact between the feed streams and the processing materials contained in the processing zones.

A catalyst pellet has the shape of a column and has a cross-section having the shape of an ellipse in a direction perpendicular to an axis.

Structured elements with capabilities for stream flow division and distribution and mitigation of undesired species that exceed those of conventionally available materials are provided. The structured elements provide increased opportunities for surface attraction, retention and coalescence of undesired species in a process stream. The functional contact surfaces of the structured elements can include one or more of the faces of cells, the surfaces of struts connecting cells, the surfaces of nodes connecting struts, and the surfaces of asperities or irregularities caused by channels, flutes, spikes, fibrils or filaments in or on the material surfaces.