A process for the preparation of an extra-framework metal-containing aluminosilicate zeolite involves the steps of: (a) forming a reactant mixture A comprising (i) an aqueous slurry of an aluminosilicate zeolite in a H.sup.+-form, and (ii) a metal containing compound or free metal, wherein the mixture does not comprise ammonia, ammonium hydroxide or an ammonium salt, and (b) reacting the metal containing compound or free metal with the aluminosilicate zeolite in a H.sup.+-form in reactant mixture A and forming a product mixture B, a reaction mixture comprising the extra-framework metal-containing aluminosilicate zeolite. The metal comprises one or more of copper, iron, manganese, nickel and palladium. The step of reacting the metal with the aluminosilicate zeolite in a H.sup.+-form is performed in a single exchange. The extra-framework metal-containing aluminosilicate zeolite can then be used directly in forming a washcoat that can be applied to a support.

Catalyst compositions with improved alkylation activity and corresponding methods for making such catalyst compositions are provided. The catalyst(s) correspond to solid acid catalysts formed by exposing a catalyst precursor with a zeolitic framework structure to a molten metal salt that includes fluorine, such as a molten metal fluoride. The resulting fluorinated solid acid catalysts can have improved alkylation activity while having a reduced or minimized amount of structural change due to the exposure to the molten metal fluoride. This is in contrast to fluorinated solid acid catalysts that are exposed to higher severity forms of fluorination, such as exposure to ammonium fluoride or HF. SnF.sub.2 is an example of a suitable molten metal fluoride.

Provided are a novel form of AFX zeolite, a novel synthesis technique for producing pure phase small pore zeolites, a novel synthesis method for producing a zeolite with an increased Al pair content, a catalyst comprising the AFX zeolite in combination with a metal, and methods of using the same.

A copper-CHA zeolite catalyst for SCR of NO.sub.x is disclosed.

A catalyst for the carbonylation of dimethyl ether to methyl acetate. The catalyst comprises a zeolite, such as a mordenite zeolite, at least one Group IB metal, such as copper, and/or at least one Group VIII metal, such as iron, and at least one Group IIB metal, such as zinc. Such a catalyst with combined metals provides enhanced catalytic activity, improved stability, and improved selectivity to methyl acetate, and does not require a halogen promoter, as compared to a metal-free or copper only zeolite.

The present invention relates to a process for the production of a zeolitic material having a BEA-type framework structure comprising YO.sub.2 and X.sub.2O.sub.3, wherein said process comprises the steps of (1) preparing a mixture comprising one or more sources for YO.sub.2 and one or more sources for X.sub.2O.sub.3; (2) crystallizing the mixture obtained in step (1); (3) subjecting the zeolitic material having a BEA-type framework structure obtained in step (2) to an ion-exchange procedure with Cu; and (4) subjecting the Cu ion-exchanged zeolitic material obtained in step (3) to an ion-exchange procedure with Fe; wherein Y is a tetravalent element, and X is a trivalent element, wherein the mixture provided in step (1) and crystallized in step (2) further comprises seed crystals comprising one or more zeolitic materials having a BEA-type framework structure, and wherein the mixture provided in step (1) and crystallized in step (2) does not contain an organotemplate as a structure-directing agent, as well as to the zeolitic material having a BEA framework structure per se, and to its use, in particular in a method for the treatment of NO.sub.x by selective catalytic reduction (SCR).

A process for preparing a molding comprising zinc and a titanium-containing zeolitic material having framework type MWW, comprising (i) providing a molding comprising a titanium-containing zeolitic material having framework type MWW; (ii) preparing an aqueous suspension comprising a zinc source and the molding comprising a titanium-containing zeolitic material having framework type MWW prepared in (i); (iii) heating the aqueous suspension prepared in (ii) under autogenous pressure to a temperature of the liquid phase of the aqueous suspension in the range of from 100 to 200 C., obtaining an aqueous suspension comprising a molding comprising zinc and a titanium-containing zeolitic material having framework type MWW; (iv) separating the molding comprising zinc and a titanium-containing zeolitic material having framework type MWW from the liquid phase of the suspension obtained in (iii).

A catalyst includes LTA zeolite including copper ions, wherein a Si/Al ratio of the LTA zeolite is 2 to 50. The catalyst is coated on a honeycomb carrier or a filter. The catalyst removes NOx from a reaction gas at 100 C. or above. The catalyst has an NOx conversion rate of 80% at 450 C. or above.

The invention is directed to a process to prepare propylene from a hydrocarbon feed comprising pentane by contacting the hydrocarbon feed with a heterogeneous cracking catalyst as present in one or more fixed beds thereby obtaining a cracked effluent. The heterogeneous catalyst comprises a matrix component and a molecular sieve comprising framework alumina, framework silica and a framework metal selected from the group of Zn, Fe, Ce, La, Y, Ga and/or Zr. Propylene is isolated from the cracked effluent.

Disclosed is a catalytic device for the removal of nitrogen oxides and ammonia from the exhaust gas of lean-burn combustion engines, comprising an upstream SCR catalyst comprising a carrier substrate, and a first washcoat comprising a first SCR catalytically active composition SCRfirst and optionally at least one first binder, wherein the first washcoat is applied to the carrier substrate; and a downstream ASC catalyst comprising a carrier substrate, and a bottom layer comprising a third washcoat comprising an oxidation catalyst and optionally at least one third binder, said bottom layer being applied directly onto the carrier substrate, and a top layer comprising a second washcoat comprising a second SCR catalytically active composition SCRsecond and optionally at least one second binder and, said top layer being applied onto the bottom layer; wherein the upstream SCR catalyst and the downstream ASC catalyst are present on a single carrier substrate or on two different carrier substrates, and the first and the second SCR catalytically active compositions are the same or different from one another, and the optionally comprised at least one first, second and third binders are the same or different from one another, the ratio (AA) of the loadings of the first and the second SCR catalytically active compositions, given in g/L, in the first and the second washcoat is 1.2:1 to 2:1. The first and second SCR catalytically active compositions preferably comprise a molecular sieve, and the oxidation catalyst preferably comprises a platinum group metal. The catalytic device can be used for the removal of nitrogen oxides and ammonia from the exhaust gas of lean-burn combustion engines.