The present invention relates to a mixed oxide of aluminium, of zirconium, of cerium, of lanthanum and optionally of at least one rare-earth metal other than cerium and lanthanum that makes it possible to prepare a catalyst that retains, after severe ageing, a good thermal stability and a good catalytic activity. The invention also relates to the process for preparing this mixed oxide and also to a process for treating exhaust gases from internal combustion engines using a catalyst prepared from this mixed oxide.

Disclosed herein are compositions containing zirconium and cerium having a surprisingly small particle size. The compositions disclosed herein contain zirconium, cerium, optionally yttrium, and optionally one or more other rare earth oxides other than cerium and yttrium. The compositions exhibit a particle size characterized by a D.sub.90 value of about 5 μm to about 30 μm and a D.sub.99 value of about 5 um to about 40 um. Further disclosed are processes of producing these compositions using oxalic acid and supercritical drying in the process. The compositions can be used as a catalyst and/or part of a catalytic system. The composition is prepared by co-precipitation using oxalic acid and supercritical drying.

Disclosed herein are compositions containing zirconium and cerium having a surprisingly small particle size. The compositions disclosed herein contain zirconium, cerium, optionally yttrium, and optionally one or more other rare earth oxides other than cerium and yttrium. The compositions exhibit a particle size characterized by a D.sub.90 value of about 5 μm to about 30 μm and a D.sub.99 value of about 5 um to about 40 um. Further disclosed are processes of producing these compositions using oxalic acid and supercritical drying in the process. The compositions can be used as a catalyst and/or part of a catalytic system. The composition is prepared by co-precipitation using oxalic acid and supercritical drying.

A method of manufacturing a catalyst intermediate is provided. The method comprises: providing a slurry comprising a hydrous oxide of one or more of aluminium, cerium and zirconium; and contacting the slurry comprising a hydrous oxide with platinum group metal (PGM) ions to provide a PGM-containing slurry.

A method of manufacturing a catalyst intermediate is provided. The method comprises: providing a slurry comprising a hydrous oxide of one or more of aluminium, cerium and zirconium; and contacting the slurry comprising a hydrous oxide with platinum group metal (PGM) ions to provide a PGM-containing slurry.

The invention relates to a composition containing a catalyst having high catalytic stability for conducting oxidative coupling of methane (OCM) at high carbon efficiency, while improving both methane and oxygen conversion. Particularly, the inventive catalyst is a metal oxide supported catalyst, which contains an alkali metal promoter and a mixed metal oxide component having at least one alkali earth metal and at least one rare earth metal. The metal oxide support is selected in a manner, such that at least a portion of the metal oxide support is capable of reacting with at least a part or whole of the alkali metal promoter under conditions of calcination during catalyst preparation. The invention further provides a method for preparing such a metal oxide supported catalyst composition, using a calcination process. Additionally, the invention further describes a process for producing C.sub.2+ hydrocarbons, using such a catalyst composition.

The invention relates to a composition containing a catalyst having high catalytic stability for conducting oxidative coupling of methane (OCM) at high carbon efficiency, while improving both methane and oxygen conversion. Particularly, the inventive catalyst is a metal oxide supported catalyst, which contains an alkali metal promoter and a mixed metal oxide component having at least one alkali earth metal and at least one rare earth metal. The metal oxide support is selected in a manner, such that at least a portion of the metal oxide support is capable of reacting with at least a part or whole of the alkali metal promoter under conditions of calcination during catalyst preparation. The invention further provides a method for preparing such a metal oxide supported catalyst composition, using a calcination process. Additionally, the invention further describes a process for producing C.sub.2+ hydrocarbons, using such a catalyst composition.

A cerium-zirconium based mixed oxide composition have: (a) a Ce:Zr molar ratio of 1 or less, and (b) a cerium oxide content of 10-50% by weight. The composition has (i) a surface area of at least 18 m.sup.2/g, and a total pore volume as measured by N.sub.2 physisorption of at least 0.11 cm.sup.3/g, after ageing at 1100° C. in an air atmosphere for 6 hours, (ii) a surface area of at least 42 m.sup.2/g, and a total pore volume as measured by N.sub.2 physisorption of at least 0.31 cm.sup.3/g, after ageing at 1000° C. in an air atmosphere for 4 hours, and (iii) Dynamic Oxygen Storage Capacity (D-OSC) value as measured by H.sub.2-TIR of greater than 500 μmol/g at 600° C. after aging at 800° C. in an air atmosphere for 2 hours. A process contacts the exhaust gas with the composition Another process is for preparing the composition.

A cerium-zirconium based mixed oxide composition have: (a) a Ce:Zr molar ratio of 1 or less, and (b) a cerium oxide content of 10-50% by weight. The composition has (i) a surface area of at least 18 m.sup.2/g, and a total pore volume as measured by N.sub.2 physisorption of at least 0.11 cm.sup.3/g, after ageing at 1100° C. in an air atmosphere for 6 hours, (ii) a surface area of at least 42 m.sup.2/g, and a total pore volume as measured by N.sub.2 physisorption of at least 0.31 cm.sup.3/g, after ageing at 1000° C. in an air atmosphere for 4 hours, and (iii) Dynamic Oxygen Storage Capacity (D-OSC) value as measured by H.sub.2-TIR of greater than 500 μmol/g at 600° C. after aging at 800° C. in an air atmosphere for 2 hours. A process contacts the exhaust gas with the composition Another process is for preparing the composition.

In an exhaust gas purification catalyst, a catalytic component (100) containing a first oxide (21), a second oxide (22), and a precious metal (30) is supported on a three-dimensional structure (10); the ratio of the amount of precious metal (30) supported on the first oxide (21) to the total amount of precious metal (30) supported on the first oxide (21) and precious metal (30) supported on the second oxide (22), or the ratio of the amount of precious metal (30) supported on the second oxide (22) to the total amount of precious metal (30) supported on the first oxide (21) and precious metal (30) supported on the second oxide (22) is 70% or more to 100% or less, as measured by an electron probe microanalyzer (EPMA); and the amount of carbon monoxide that the precious metal (30) can adsorb per unit mass is 15 mL/g or more to 100 mL/g or less.